
Iyo umuntu avuze 'igice cyimashini,' benshi batekereza igice cyuzuye cyicyuma, ibicuruzwa. Ukuri ni akajagari. Ni ikinyuranyo hagati yicyitegererezo cya CAD nigice kigera kumaduka, ibyemezo igihumbi mubikoresho, gutunganya, no kurangiza byerekana niba bikora cyangwa binaniwe. Amasoko menshi agenda nabi aho ngaho, yibanda kubiciro kuri buri gice utafashe ibyinjira mugukora ikintu cyizewe, cyane cyane kubisaba gusaba.
Ntushobora gukora imashini igice cyiza kuva casting mbi. Nabonye imishinga myinshi ihagaze kuko abakinyi ba mbere bari bafite ububobere butagaragara cyangwa uburebure bwurukuta rudahuye. Guhitamo uburyo bwo gukina ntabwo ari amasomo; ni urufatiro. Kubintu bigoye, hafi-net-shusho ibice hamwe no kwihanganira gukomeye, gushora imari ni Byonyine Byonyine Intangiriro. Igabanya imyanda kandi igabanya amasaha yo gutunganya nyuma. Ariko bisaba ubuhanga. Isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe nimyaka mirongo itatu yihariye yo gukina no gutunganya, irumva ubwo busabane. Ibikorwa byabo byigihe kirekire byerekana ko bayoboye umurongo wo kwiga wo kugenzura ibihinduka mubyumba byubatswe, ni kimwe cya kabiri cyintambara.
Igikonoshwa cyo gushushanya ni ikindi gikoko, kinini kubiruka binini byibice bitoroshye. Ubuso bwo kurangiza nibyiza kuruta guta umucanga, ariko ihame ryimiterere nitsinzi nyayo. Iha umukanishi ibintu byateganijwe mbere. Umutego? Dufate ko ibishingwe byose bifite inzira imwe igenzura. Gutandukana kworoheje mugihe cyo gukira cyangwa kuvanga resin birashobora kuganisha kuri 'springback' cyangwa ibibanza byoroshye bigaragara gusa mugihe cyo gusya, bigahindura umurimo wunguka igihombo.
Guhitamo ibikoresho hano birakomeye. Kugaragaza ibyuma bidafite ingese ntibihagije. Nibwo 304 kubirwanya ruswa muri rusange cyangwa 316 kubidukikije bya chloride? Kubushyuhe bwinshi cyangwa kwambara porogaramu, niho havugwa cobalt na nikel ije gukina. Ibi ntabwo aribikoresho ugerageza gusa. Bakora-bakomantaye, banga ibikoresho, kandi bakeneye ibipimo byihariye byo gutunganya. Gushakisha igice cyimashini muri Inconel mububiko rusange bwimashini nigisubizo cyibikoresho bimenetse nibice byakuweho.
Aha niho reberi ihurira n'umuhanda. Imashini ya CNC ihindura casting mumikorere igice cyimashini. Imikoranire hagati yo gutoranya no gutunganya ibice munsi yinzu, nkuko bigaragara hamwe na serivisi ya QSY ihuriweho, ikuraho ingingo nini yo gutsindwa. Iyo gutunganya ibicuruzwa bitandukanijwe ukundi, umukanishi abona casting batabyaye. Inenge iyo ari yo yose iba umukino wo gushinja, gutinza byose. Mu rugo, ibitekerezo bisubirwamo birahita.
Kubabara umutwe bifatika: gufata ibintu bigoye, bingana gutererana muburyo butandukanye utarinze guhangayika. Urashobora gushushanya ibintu byiza muri software, ariko hasi, urabona ko ingingo imwe ifatanye iri kurukuta ruto. Urangiza gutunganya ibyiciro, guhinduranya, no kugenzura kwiruka buri gihe. Biratwara igihe ariko ntibishobora kuganirwaho neza.
Noneho hariho ibikoresho byo kwambara, cyane hamwe nibi bidasanzwe. Ntushobora gukoresha ibiryo bisanzwe nimbonerahamwe yihuta. Wiga kumva gukata, kureba ibara rya chip no gushiraho. Chip yubururu kuri stainless irashobora kuba nziza; kuri nikel ivanze, birashobora gusobanura ko utesha agaciro ibintu bifatika. Ubu bumenyi bwa tacit butandukanya igice kinyura QC nimwe ikora imyaka munsi yumutwaro.
Twari dufite umushinga wa hydraulic manifold block kubikoresho byo hanze. Icapiro ryahamagaye ibyuma bya duplex bidafite ibyuma bikozwe hamwe n'imiyoboro y'imbere igoye, ikozwe kugeza hejuru ya 0.8 μm Ra. Utanga isoko ya mbere yatanze ibice bisa neza ariko byananiranye kugerageza igitutu. Genda inzira unyuze muri micro-porosity. Ingingo yo gutsindwa ntiyagaragara ku jisho no gupima bisanzwe.
Igisubizo ntabwo cyari ugukora imashini; yari igarutse kuri gahunda yo gukina. Twahindukiye ku ruganda rwakoresheje uburyo bukomeye bwo kwangiza icyuma cyashongeshejwe kandi dushyira mu bikorwa ibizamini bikaze bidasenya nko kugenzura irangi ryinjira ku 100% bya casting mbere yuko bimukira ku kirwa cya CNC. Ibi byongeyeho ikiguzi nigihe, ariko niyo nzira yonyine. Irashimangira ko ubunyangamugayo bwigice akenshi bugenwa mbere yinzira yambere ya porogaramu.
Aha niho utanga isoko kuramba hamwe nibibazo byihariye. Isosiyete imaze imyaka isaga 30 mumikino, nkiyi yavuzwe, birashoboka ko yahuye nayo kandi ihuza nuburyo bwo gutsindwa. Urubuga rwabo, https://www.tsingtaocnc.com, rugaragaza gukina kwabo hamwe Imashini ya CNC ubushobozi, aribwo buryo bukomatanyije bukenewe kugirango dukemure ibibazo nkibi imbere, twirinde gutunga urutoki.
Ubuvuzi bwa nyuma yo gutunganyirizwa kenshi nibitekerezo ariko birashobora kuba itandukaniro hagati yigihe gito kandi kirekire. Inzira yoroshye ya passivation kubice bitagira umwanda ikuraho ibyuma byubusa hejuru, bigasubirana imbaraga zo kwangirika imashini ishobora kubangamira. Kubice byuma, ibyuma birashobora kugabanya ubukana nyuma yo gukora imashini zikomeye kugirango birinde kugoreka ejo hazaza.
Ubwiza bwinsanganyamatsiko nubundi bwicanyi bucece. Gukubita urudodo mu ruvangitirane ruvunitse cyangwa ku nkombe y'urukuta rusaba ubuhanga bwitondewe. Gukoresha kanda ya spiral-point na spiral-flute kanda ihindura chip isohoka kandi irashobora kwirinda kurira. Nibintu bito ku gishushanyo, ariko umugozi wambuwe urashobora guhindura inteko yose ntacyo imaze.
Hanyuma, inyandiko. Igikorwa cyumwuga gitanga ibirenze ibice mumasanduku. Batanga ibyemezo byibikoresho, nimero yubushyuhe, na raporo yo kugenzura ingingo ya mbere. Uku gukurikiranwa ntabwo ari bureaucracy; ni ngombwa kubungabunga, inshingano, no gusobanukirwa kunanirwa murwego. Iyo usuzumye uwaguhaye isoko, kubaza icyitegererezo cyimpapuro zabo zo kugenzura bikubwira ibirenze agatabo keza.
Impinduka nini kubashakashatsi n'abaguzi ni uguhagarika kugura ibice nko kugura ibikoresho byo mu biro. Kunegura igice cyimashini ni ubufatanye. Ibisubizo byiza biva muburyo bwo gukora uwabikoze hakiri kare, mugihe cyo gushushanya. Iradiyo irashobora kuba nini gato kugirango yemere igikoresho gisanzwe? Ese kwihanganira bishobora kugabanuka kuva ± 0.02mm kugeza kuri 0.05mm bitagize ingaruka kumikorere? Ibi biganiro birashobora kugabanya ikiguzi no kuyobora igihe.
Shakisha abaguzi babaza ibi bibazo, basubiza inyuma ibishushanyo nibisabwa bidashoboka. Uruganda-yego-muntu ruzatwara amafaranga yawe hanyuma rutange kugirango rwandike, nubwo igishushanyo kitoroshye gukora. Inararibonye zizaguhamagara. Urubuga rwabo intro ntabwo ari urutonde rwa serivisi gusa; ni imvugo yubushobozi bwibanze - shell mold, casting casting, CNC, ibikoresho byihariye. Ibyo byibandaho byerekana ubujyakuzimu, ntabwo ari ubugari gusa.
Mu kurangiza, igice cyimashini nigisubizo cyumubiri kubibazo byubuhanga. Ubwiza bwayo nigiteranyo cyibyemezo ijana bito, byukuri byafashwe nabantu bumva urugendo rwose kuva icyuma gishongeshejwe kugeza igice cyarangiye. Ntabwo ari ugushakisha isoko ihendutse nibindi bijyanye no gushakisha umufatanyabikorwa ushoboye ubona igice kitari ikintu cyitaruye, ahubwo nkumuhuza muri sisitemu nini, yimuka.