Iyo ba injeniyeri bagaragaje a uruganda rutanga ibyuma, ntabwo batumiza ibice gusa - barinda umutekano muke munsi yumuvuduko wa hydraulic ya bar-350, ubunyangamugayo bwa microstructure nyuma yo gusiganwa ku magare yubushyuhe, hamwe nubuso burangirira kurwanya ibibyimba bikabije mumazu ya pompe ya peteroli. Uku nukuri kubikorwa inyuma ya buri cobalt alloy nozzle cyangwa AMS 5387 yibikoresho bya pompe byoherejwe i Qingdao.
Kuki "Yizewe" Atari Kwamamaza-Bipimirwa muri Microns na Raporo ya Metallurgical
Twabonye imishinga myinshi ihagaze kuri prototype-ntabwo iturutse ku nenge zashushanyije, ahubwo duhereye ku miterere y'ibinyampeke idahuye cyangwa ibikoresho fatizo bitaremezwa. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Ubwizerwe butangira mbere yo gusuka bwa mbere: ibyemezo byemewe bya T800 bishingiye kuri cobalt bigera hamwe nubushyuhe bwuzuye; ibishushanyo byumucanga bikorerwa mbere yo guteka ikarita yubushyuhe; Igishoro cyishoramari ni X-yerekana kubusa imbere mbere yo guta. Nta cyiciro kijya imbere nta kugenzura kurwanya ASTM A494, ISO 8062, hamwe n’abakiriya ba GD&T bahamagaye.
Ibi ntabwo ari ugukurikiza amahame. Mu mushinga umwe w’amavuta yo muri Amerika ya Ruguru, inzu ya piston ya pompe ya piston yananiwe gupima umunaniro kuri cycle 12.000 - bitatewe namakosa yo gutunganya, ariko kubera ko umucanga wambere yatangaga umucanga yakoresheje silika yagaruwe hamwe na binder yatwitse. Twahinduye isugi yahujwe na silika + fenolike resin, twongeraho mugikorwa cya ultrasonic umubyimba ushushanya ibice bitatu bikomeye, hanyuma ubuzima bwa serivisi bugera kuri 42.000. Itandukaniro ntabwo ryari mugushushanya-byari muri disipuline yimikorere yashyizwe muri buri shitingi.
Ibyiciro bine byibicuruzwa, Ubwubatsi bumwe
Inshingano zabo ntizagutse-yibanze aho gutsindwa bigira ingaruka:
- CNC ibice: Multi-axis ikubiyemo amazu akomeye atagira ingese, hamwe na CMM yo kwemeza kuri 12 datum kuri buri gice
- Ibikoresho bya Cobalt-nikel: AMS 5387 nozzles hamwe nucomeka, byakozwe nyuma yubushyuhe bwo gufata ± 0.015 mm kumaso akomeye
- Ibyuma.
- Ibyuma & ibyuma bidafite ingese: Winch center shaft umuzingo wahimbwe kuva ASTM A182 F22, hanyuma gushora imari hamwe no gushimangira icyerekezo
Reba icyitegererezo: buri cyiciro gikora inzira yimitwaro ikora - ibikoresho bya hydraulic, guhinduranya umuriro, cyangwa kwangirika kwambara. Nta “bintu bisanzwe byerekana urutonde.” Ndetse n "" igitutu cyumuvuduko "cyarakozwe kugirango gihuze umurongo wihariye wa torque umurongo hamwe nigipimo cyo gusohoka kwintebe kuri API RP 590.
Kwishyira hamwe guhagaritse gutanga mubyukuri kugenzura - Ntabwo ari imitwe gusa
Inganda zimwe zisaba "kwishyira hamwe kwuzuye" mugihe zitanga ubushyuhe kubacuruzi-bandi bafite iminsi 14 yo kuyobora. QINGDAO QIANGSENYUAN ikoresha itanura ryayo rya vacuum, imirongo ikemura ibibazo, hamwe na ubwogero bwa passivation - byose munsi yinzu imwe yemewe na ISO 9001. Mugihe umukiriya wumunyaburayi yari akeneye ibice 300 bya cobalt alloy nozzles hamwe na Rockwell C58-62 hamwe na Ra ≤0.4 µm kurangiza hejuru, ubundi byasobanuraga guhuza abashoramari bane, bikagira ingaruka ziterwa na okiside hagati mugihe cyoherejwe hagati yubushyuhe no gusya.
Ahubwo, barangije urutonde rwose - uhereye kubushoramari binyuze muri HIP (gukanda isostatike ishyushye), gukemura anneal, indangamuntu ya ID / OD, no kugenzura optique - muminsi 18 y'akazi. Urufunguzo? Nta ntoki. Nta gusubiramo imirimo. Gusa wanditse imyirondoro yubushyuhe, ibikoresho byambara indishyi, hamwe nigihe-nyacyo cyo kugereranya ibitekerezo byatanzwe muri CNC ya offset.
Gutanga kwisi yose nta guhuzagurika kwisi
Bohereza mu bihugu 23 - ariko ntibigera batandukana kubikurikirana. Ibyoherejwe byose birimo dossier ya digitale: raporo yikizamini cyibikoresho fatizo, raporo yerekana amashusho ya radiografiya, raporo yubugenzuzi bwa CMM hamwe n’ibishushanyo mbonera byerekana amabara, hamwe n’ibishushanyo mbonera by’ubushyuhe byashyizweho kashe n'abakozi bemewe na NADCAP. Ku bagabuzi bo mu majyepfo y’iburasirazuba bwa Aziya, bashizemo kodegisi ya QR ku mpapuro zipakirwa zihuza n’ibicuruzwa bizima byerekana ibihe nyabyo byateganijwe ku gihe cyakazi.
Ibyo gukorera mu mucyo bifite akamaro mugihe itsinda ryanyu ryubuhanga rikeneye kwemeza intandaro yo kunanirwa kumurima. Umwaka ushize, OEM yo mu Budage yakurikiranye intebe ya valve isubira mu gice kimwe cy'ubushyuhe - ukoresheje nimero y'uruhererekane yanditswe ku gice na dosiye ya digitale. Mu masaha 72, bari bafite isesengura ryibyuma byemeza ko karbide itandukanijwe, kandi protocole yasubiwemo ivugururwa yashyizwe mubikorwa byose bizaza.
Niba ukeneye a uruganda rutanga ibyuma ifata umuhamagaro wawe wa GD&T nkamasezerano yemewe, yemeza ibintu bifatika mbere yo guca ibyuma, hamwe nubwato bufite amateka yuzuye yubushyuhe nubushyuhe - ntabwo ari urutonde rwabapakira gusa - QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikorera aho casting yuzuye ihuye nibikorwa byinganda. Urubuga rwabo ntirwerekana ibyo bakora gusa, ahubwo nuburyo buri kintu cyarokotse imihangayiko yisi. Ibyo ntabwo aribyo gucunga imiyoboro. Nubufatanye bwubuhanga, bupimye muri microns, megapascals, kandi bivuze igihe hagati yo gutsindwa.
