Iyo wunvise 'icyuma cyinjiza inshinge za plastike', ishusho ako kanya ni icyuma cyoroshye gishyizwe muri plastiki. Ariko aho niho imyumvire ya mbere itari yo. Ntabwo ari ugushyira igice cyicyuma gusa no kurasa plastike. Ikibazo nyacyo, kandi aho imishinga myinshi isitara, ni mugucunga itandukanyirizo ryubushyuhe butandukanye no kugera kubumwe bumara ibibazo, ntabwo bigaragara neza kurugero. Nabonye ibishushanyo byinshi binanirana kuko bafataga insert nkibitekerezo.
Ikibazo Cyibanze: Nubukwe, Ntabwo ari impanuka
Ikibazo cyibanze ni intera. Amashanyarazi agera kuri 0.000006 muri / muri kuri ° F, mugihe plastiki isanzwe nka nylon ishobora kwanduza inshuro icumi icyo gipimo. Niba wapanze gusa icyuma kigororotse ukagishiramo, plastike izagabanuka kuri yo, byanze bikunze. Ariko bizakomeza munsi yumukino wo gusiganwa ku magare? Birashoboka ko atari byo. Guhangayikishwa birashobora gutera gucika cyangwa, bibi, gutakaza buhoro buhoro imbaraga za torque niba ari insanganyamatsiko. Ntabwo winjiza ibikoresho gusa; urongora imyitwarire yabo.
Aha niho uburambe buva mubindi bikorwa biba ingirakamaro. Reba isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY). Hamwe nimyaka 30 yimbere muri gushora imari na Imashini ya CNC y'ibyuma n'amavuta adasanzwe, basobanukirwa ibyuma. Ubwo bumenyi bwimbitse bwibintu nibyingenzi mugihe ugaragaza ibyinjijwe. Guhitamo ibishishwa, ubuso bwayo birangiye, ndetse namateka yubushyuhe kuva mubikorwa byo gutunganya cyangwa gutunganya bigira ingaruka kumurongo wanyuma. Kwinjiza ntabwo ari igice cyibicuruzwa gusa; ibibazo byayo mbere.
Kurugero, twigeze gukoresha 304 isanzwe yinjizamo inzu itabona ubushyuhe bwo hanze. Plastiki yari PBT yuzuye ikirahure. Amatsinda yambere yatsinze ibizamini byo gukuramo. Ariko nyuma yubushyuhe bwa 500, amazu yateje imbere imisatsi yimisatsi hafi yinjizamo. Kunanirwa ntabwo byari muburyo; byari muburyo bwo guhuza ibikoresho no gushushanya ibintu byashyizwemo. Twagombaga gusubira inyuma, duhinduranya gushiramo hamwe nubushotoranyi bukabije, munsi ya geometrie yakozwe kuva murwego rutandukanye, hanyuma tukabishyushya mbere yubushyuhe bwihariye mbere yo kubumba. Itandukaniro ryari ijoro n'umurango.
Inzira Zitunganijwe: Sekibi iri muburyo burambuye
Automation yumvikana neza kugeza igihe urimo ukorana na microscopique burrs. Imwe murimwe irambiranye, yamara kunegura, intambwe nukwinjiza imyiteguro no gukora. Niba ushakisha ibyinjijwe mumashini isobanutse neza nka QSY (urashobora kubona ubushobozi bwabo kuri https://www.tsingtaocnc.com), ubona ibice hamwe no kwihanganira bihoraho. Ariko nubwo bimeze bityo, inzira yo gutandukana ntishobora kuganirwaho. Agace gato gashobora gukora nkibintu bitera imbaraga, bigatangira gucika muri plastiki uko ikonje kandi ikagabanuka.
Noneho hariho gushyira. Gutwara intoki ni amakosa-akunda kandi buhoro. Amaboko ya robo ni meza, ariko arasaba guhuza neza muburyo. Ifumbire ubwayo ikenera imyenge isobanutse kandi akenshi ikenera gucunga ubushyuhe - rimwe na rimwe ukenera gushyushya umufuka winjizamo, rimwe na rimwe ugomba gukonjesha vuba, bitewe na plastiki. Nta tegeko rihari. Ndibuka umushinga aho twagombaga gukoresha ibyuma bishyushya bya induction byubatswe mubibumbano kugirango tuzane aluminiyumu kuri 120 ° C mbere yo gutera inshinge kugirango twirinde imirongo yo gusudira kandi tumenye neza ibintu bitoroshye.
Kandi flash. Yoo, flash. Niba iyinjizamo iticaye neza, cyangwa niba imbaraga zo gufatana zidahagije, plastike izinjira mu cyuho gito. Ibi birema flash igoye kuyikuramo kuko izengurutse ibyuma. Bikunze gusaba ibikorwa bya kabiri byo gutunganya, bigatsinda intego yinzira ya net. Numwicanyi ucecetse umwicanyi amagambo menshi yabuze rwose.
Guhitamo Ibikoresho: Symphony, Ntabwo ari wenyine
Ntushobora kuvuga kubikorwa utavuze ibya plastiki. Numutego usanzwe wo guhitamo plastike kumikorere yingenzi hanyuma ukizera ko insert ikora. Igomba kuba umwanzuro uhuriweho. Amorphous isubirana nka ABS cyangwa PC ihuza bitandukanye na kimwe cya kabiri cya kirisiti nka POM cyangwa PA. Ibirahuri cyangwa minerval yuzuza byongera ubukana ariko bigabanya kunanirwa-kunanirwa, bigatuma intera irushaho gucika.
Aha niho ubuhanga bwicyuma buturuka kumufatanyabikorwa buba ingenzi. QSY akazi hamwe cobalt na nikel kubibazo byinshi, ubushyuhe bwo hejuru bubaha gusobanukirwa imbere yukuntu ibyuma bitwara mubibazo. Iyo bakoze imashini yinjizamo, batekereza kumiterere yintete, guhangayikishwa no gutemwa, nuburyo ubwo buso buzahuza na polymer yashongeshejwe itemba kumuvuduko mwinshi. Ntabwo imitekerereze isanzwe kumaduka rusange.
Twari dufite ibikoresho byubuvuzi byari bikeneye autoclave. Plastike yari ubushyuhe bwo hejuru PEEK. Guhitamo kugaragara kwari ugukora ibyuma bidafite ingese. Ariko gutunganya bisanzwe bisanzwe ibumoso-butandukanye butera ingingo zintege nke. Gukorana nitsinda ryasobanukiwe nubuzima bwose, twarangije kwerekana imiterere yihariye yubuso bwihariye kuri insert, hanyuma ihita itambuka. Imbaraga zubusabane nyuma yo kuzunguruka zari hejuru ya 40%. Ibyo byaturutse mubiganiro byimbitse, bifatanyabikorwa, ntabwo ari uguhana gushushanya gusa.
Iyo bigenda nabi: Kwigira kubitsinzwe
Ntabwo buri mushinga ari intsinzi yigitabo. Kimwe mu bintu byicishije bugufi cyane ni hamwe n’inzu nini, yubatswe n'inkuta zifite amazu arenga 50 yinjizwamo imiringa. Igishushanyo cyasaga neza ku mpapuro. Twabumba. Ibice byasohotse bigaragara neza. Ariko mugihe cyo kugerageza, inzu ntiyigeze isatura - plastiki hafi kimwe cya kabiri cyinjizwamo. Ibyinjijwe bizunguruka mu mufuka.
Post-mortem yahishuye ibintu bibiri. Ubwa mbere, gushyiramo imiringa byari bifite ubuso bunoze, busize neza kuva hasi, byatangaga bike kugirango plastike ifate imashini. Icya kabiri, kandi muburyo bworoshye, uburyo bwo gutembera bwa plastike bwaremye imirongo idakomeye yo gusudira inyuma ya buri kintu cyinjijwe bitewe nuburyo ibyinjijwe byahagaritse gutemba. Igisubizo nticyari uguhindura gusa ibyinjijwe. Tugomba kongera gushushanya irembo na sisitemu yo kwiruka kugirango tumenye neza ko imbere yatemba mbere yo guhura ninjiza, ntabwo ari hafi yayo. Yongeyeho ikiguzi no kugorana muburyo, ariko niyo nzira yonyine.
Ubundi buryo bwa kera bwo kunanirwa ni ruswa. Niba ukoresha icyuma kidasa ninjizamo igice gishobora kubona ubushuhe cyangwa ionic yanduye, ruswa ya galvanic irashobora kugaragara kuri interineti, igabanya buhoro buhoro umurunga. Nabonye ibi muri electronics yimodoka. Nukunanirwa bifata amezi cyangwa imyaka kugirango ugaragare. Noneho, burigihe duhora dutekereza kubidukikije kandi rimwe na rimwe tugaragaza gaze ya platine cyangwa ibivanze bivanze, nubwo bisaba byinshi imbere.
Ishusho Nini: Impamvu Ikwiye Ikibazo
None se kuki uhangayikishijwe nibi bibazo byose? Kuberako iyo bikozwe neza, icyuma shyiramo plastike yo gutera inshinge Kurema ibice bidashoboka gusa mubundi buryo. Urabona imbaraga zaho, ubwikorezi, cyangwa kwambara birwanya ibyuma bifatanije nubwisanzure bwo gushushanya, urumuri, hamwe nigiciro-cyiza cyo kubumba plastike. Ifasha inteko ihuriweho, igabanya kubara igice, kandi akenshi ikuraho ibikorwa byiteranirizo rya kabiri nko gukanda-gukanda cyangwa kwishyiriraho ultrasonic.
Ninzira isaba kubaha siyanse yubumenyi zombi. Ntushobora kuba impuguke ya plastike cyangwa inzobere mubyuma. Ugomba kuba uzi neza byombi, cyangwa gukorana nabafatanyabikorwa bari. Firime nka QSY, ikiraro Igikonoshwa ku buryo bugoye bw'icyuma kandi Imashini ya CNC kubisobanuro, bizana ubwo burebure bwicyuma-kuruhande kumeza. Amateka maremare yabo bivuze ko bashobora kuba barabonye uburyo ibyuma byabo byananiranye mumurima, bikamenyesha gushushanya neza kuva mugitangira.
Mu kurangiza, icyuma cyinjiza neza ni uguteganya ikiganiro hagati yibikoresho byombi mubuzima bwose bwibicuruzwa. Ntabwo ari inzira isukuye, yuburyo bwiza. Ni akajagari, gufatana uburemere, kandi kuzuyemo ibyemezo bito bifite ingaruka zikomeye. Ariko kubyumva neza - aho niho kunyurwa kwubuhanga biri. Igice gikora gusa, bucece kandi byizewe, kandi niyo ntego nyamukuru.
