Iyo ba injeniyeri bagaragaje a uruganda rukora ibyuma kubintu byumuvuduko mwinshi wa hydraulic cyangwa inzu ya pompe ya cobalt-alloy, ntabwo bagura ibice gusa - barinda umutekano muke munsi yumubari 350, ubunyangamugayo bwa microstructural nyuma yo kuvura ubushyuhe, hamwe no kutihanganira zeru kubitera inzira munzira zitemba. Twabonye imishinga myinshi yatinze-bitatewe nubusembwa bwibishushanyo mbonera, ahubwo nubushobozi budahuye bwububiko: amaduka yo guta umucanga agerageza AMS 5387 cobalt alloy; Amaduka ya CNC gusa yemera imyenda ifite 0.8 mm yo gutunganya; abagabuzi basubiramo ibihe bayoboye batagenzuye ibyemezo fatizo. Gukora neza biratangira kera mbere yo gusuka cyangwa gukata.
Impamvu Gutera-Imashini Kwishyira hamwe Ntibishobora kuganirwaho kubutumwa-Bwingenzi
Kunanirwa kwinshi gusubira inyuma kubikorwa. Umubiri wa valve ushyizwe mumusenyi wicyatsi urashobora guhura nuburemere - ariko ubukana bwawo-butandukanye burahinduka ± 40 HB mugice kimwe. Uku kutavuguruzanya guhatira gukuraho ububiko bwa CNC, bugatera inkuta zoroheje hejuru yikimenyetso. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Turagenzura gukina no gutunganya munsi yinzu imwe yujuje ISO. Umurongo wo guta umucanga ugaburira mu buryo butanu bwo gutunganya imashini-nta bikoresho bya gatatu, nta bikorwa biva muri datum zidahuye. Dufite umuhamagaro wa GD&T nka ± 0,025 mm kwihanganira imyanya kuri mm-12 z'umurambararo wa pin * nyuma yo kuvura ubushyuhe bwa nyuma - atari nyuma yo gukomera. Ibi ntabwo ari theoretical. Mu mushinga wa peteroli yo muri Amerika y'Amajyaruguru uheruka, ibikorwa byacu byahujwe byagabanije igihe cyo kuyobora ku gipimo cya 37% ugereranije n’umukiriya wabanjirije isoko wakoresheje ibicuruzwa bitandukanye byo gutunganya no gutunganya imashini.
Cobalt-Nickel Alloys Irasaba Kurenza Ubushyuhe-Basaba Indero
AMS 5387 cobalt alloy ntabwo "bigoye gukora imashini." Ntabwo kubabarira kunyeganyega, gutwarwa nubushyuhe, cyangwa ubuzima bwibikoresho bidahuye. Twapimye igipimo cyo kwambara ibikoresho gisimbuka 220% mugihe pH ikonje igabanutse munsi ya 8.7 mugihe cyo gusya T800. Niyo mpamvu ikigo cyacu gikurikirana chimie ikonje mugihe nyacyo-ikagisimbuza mu buryo bwikora mbere yuko gutandukana bigera ku mbibi. Icy'ingenzi cyane, ntabwo dufata amavuta ya cobalt nk "ikindi kintu gusa." Buri cyiciro cya T800 gitangirana na raporo yikizamini cyemewe cyuruganda, ibisobanuro byuzuye kugirango bishonge umubare, hamwe no gukora ibizamini bya ultrasonic mbere yo gupima kubutaka. Iyo pompe yu Burayi OEM yari ikeneye inteko 42 zisa na cobalt-nozzle hamwe na ≤0.015 mm yibanda hagati ya bore zinjira n’ibisohoka, twageze ku musaruro wa 99,6% byatsinzwe bwa mbere - ntabwo twongeyeho intambwe yo kugenzura, ahubwo twafunze ingurane zo kugabanuka kwatewe no gukoresha ibikoresho bya CNC.
Ubwiza ntibugenzurwa-Bwakozwe muri, Intambwe ku yindi
"Full traceability" isobanura ikintu gifatika hano: buri nzu ya pisitori ya pompe ya pisitori itwara QR code ihuza ibyemezo byayo fatizo, raporo ya X-ray, amakuru ya scan ya CMM mubyiciro bitatu, hamwe nigitabo cyanyuma cyibizamini - harimo no kugenzura umuvuduko ukabije kuri 1.5 ×. Ntabwo dutegereje ubugenzuzi bwa nyuma kugirango dufate ibibazo. Ibyuma byinjira byinjira bisesengurwa kuri chromium isigaye na molybdenum; mugenzuzi urimo gukoresha optique igereranya kumurongo wa radiyo ihoraho kumyanya ya valve; igenzura rya nyuma ryerekanwa rikurikira ASTM E2877-22 ibipimo byo gutondeka ubusembwa. Igihembwe gishize, ibi byafashe igice kinini cy’ibyuma bidafite ingese aho sulferi yagabanutse hejuru ya 0.003% hejuru y’ibisobanuro - bitamenyekanye ku jisho ariko byagaragaye ko byihuta cyane mu kashe. Nta gice cyoherejwe kidafite ibimenyetso byanditse kuri buri rembo.
Kwizerwa-Kwisi-Kwizerwa Bitangirana na Realistic Engineering Isubiramo
Abatanga ibicuruzwa bamwe bemera ibishushanyo na cote igihe. Dutangirana nibibazo: “Ese iyo guhamagarwa ya mm 0,05 irakenewe murwego rwo hejuru - cyangwa mumuzingi wa bolt gusa?” “Umukiriya akeneye gukomera kwa AMS 5737 * nyuma yo gutunganywa bwa nyuma, cyangwa ubukana bwa nyuma yo kuvura burahagije?” Guhuza hakiri kare birinda ibiciro bishya. Kumashanyarazi yimodoka ya winch shaft yo mu majyepfo yuburasirazuba bwa Aziya, itsinda ryacu ryerekanye ko igishushanyo cyambere cyerekanaga HRC 58-62 ku gice cya mm-120 z'umurambararo - kidashobora kugerwaho nta gucamo ibice 42CrMo4 byatoranijwe. Twasabye ko hashyirwaho akarere gakomeye cyane, kugirango twuzuze ibisabwa mugihe twagabanije 28%. Nuburyo prototype-to-production inzibacyuho iguma kumurongo: binyuze mubiganiro bya tekiniki, ntabwo ari ibitekerezo.
Niba icyuma cyawe gikurikiraho gisaba ibyuma byemewe bya metallurgjique, sub-0,03 mm isubirwamo murwego rwo hejuru, cyangwa ibyemezo byemewe bya cobalt-nikel superalloys, nukuri uruganda rukora ibyuma igomba gukora ibirenze gusuka no kurangiza. Igomba gukora injeniyeri - mubikoresho, inzira, nubufatanye. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yubaka ibyo byukuri muri buri cyuma cyumuvuduko, amazu ya silinderi, hamwe na cobalt alloy nozzle. Igisubizo ntabwo ari ibice bihuye gusa-ni sisitemu ikora, yizewe, imyaka.
