Iyo abajenjeri bagaragaje ibice bya Monel alloy, ntabwo bahitamo gusa ibikoresho-biyemeje kurwanya ruswa, guhagarara neza kwubushyuhe, hamwe nubwizerwe bwimiterere mubidukikije aho gutsindwa atari amahitamo. Nyamara gushakira ibyo bice ubudahwema, hamwe no kwihanganira gukomeye hamwe no gukurikiranwa byuzuye, biracyari ikibazo cyingorabahizi kumatsinda yamasoko hirya no hino muri peteroli na gaze, sisitemu ya hydraulic, hamwe nabakora pompe yumuvuduko mwinshi. Niyo mpamvu OEM nyinshi kwisi yose ihinduka a Monel alloy ibice uruganda ifata ubunyangamugayo bwa metallurgiki nkibidashoboka-ntabwo ari agasanduku.
Impamvu Monel isaba ibirenze imashini zisanzwe
Monel 400 na K-500 ntabwo ari nikel-umuringa gusa. Barwanya amazi yo mu nyanja, aside hydrofluoric, kandi bakagabanya aside aho ibyuma bitagira umwanda byananirana - kandi bikagumana imbaraga mubushyuhe bwa kirogenike. Ariko iyo mikorere izanwa no gucuruza: ubushyuhe buke bwumuriro, imyitwarire ikomeretsa akazi, hamwe no kwambara ibikoresho bikaze. Twabonye abakiriya bakira ibice bifite micro-crack hafi ya zone yibasiwe nubushyuhe nyuma yo gusudira, cyangwa gutembera kugipimo mugihe cyo kurangiza-axis nyinshi-ibibazo bitashinze imizi mubishushanyo mbonera, ariko mubiciro byibiryo bidahuye, ububiko bubi butaremezwa, cyangwa kubura protocole yo kugabanya ibibazo.
Gukosora ntabwo "imashini nziza." Nibikorwa bya disipuline murwego rwose rwagaciro. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Buri cyegeranyo cya Monel gitangirana no kwemeza raporo yikizamini-ntabwo ari ukwemeza amanota gusa, ahubwo kugenzura ibipimo nyabyo bya Ni / Cu / Fe, ingano, hamwe no gukomera kuri ASTM B164 na AMS 4675. Niba fagitire idahuye na CNC.
Kwishyira hamwe guhagaritse gushimangira imikorere
Abatanga isoko benshi batanga casting, gutunganya, cyangwa kuvura ubushyuhe. Ibyo bitera icyuho: guta porosity yabuze mbere yo gutunganya; ubuso butaringaniye kurangiza nyuma ya annealing; guhinduranya ibipimo nyuma yo kugabanuka. QINGDAO QIANGSENYUAN ifite urutonde rwuzuye - gutera ishoramari, gutunganya 5-axis ya CNC, gutunganya igisubizo, no gusya neza - byose munsi yinzu imwe yemewe na ISO 9001 i Qingdao.
Ibi ntabwo bijyanye no kuzigama wenyine. Byerekeranye no kugenzura. Kurugero, mugihe cyo gutunganya amazu ya pompe ya Monel K-500 hamwe na ± 0.01 mm GD&T guhamagarwa, itsinda ryabo rihindura ibipimo byo kugabanya * mugihe nyacyo * bishingiye kubikorwa bya CMM-bitarangiye nyuma yubugenzuzi bwa nyuma. Binjiza uburyo bwo kuvura ubushyuhe muri gahunda ya NC kugirango kugoreka ubushyuhe bigume mumatsinda yihanganira. Kandi kubera ko bajugunye n'imashini murugo, birinda umutego rusange wo gutunganya uduce duto twa microstructure yakozwe mugihe cyo gukomera.
- Monel 400 imibiri ya valve: yakozwe kuva impeta zashizwe hagati, ntabwo ari impimbano, irinda intete zerekezo
- Inzu ya K-500 piston pompe yububiko: kugabanya imihangayiko * mbere * kurambirana kwanyuma, hanyuma bikagenzurwa hakoreshejwe ibizamini bya ultrasonic
- Custom Monel flanges hamwe na ASME B16.5 igipimo: hejuru-yarangije kugera kuri Ra ≤0.4 µm, hamwe na raporo yikizamini cyumunyu urimo
Aho Ubunararibonye bukubita Cataloge
Inganda zimwe zivuga ibice bya Monel ukoresheje ibikoresho rusange nibikoresho bisanzwe. QINGDAO QIANGSENYUAN ntabwo. Ba injeniyeri babo bubatse ibice birenga 320 bya Monel kubutaka bwa hydraulic offshore - buri kimwe gisaba ingamba zidasanzwe zo gukonjesha, amanota ya karbide yihariye, hamwe no kunyeganyega. Bazi ko igisubizo cya Monel K-500 gikaza imyaka bivuze ko igice cyakozwe muri iki gihe gishobora gukenera kongera kugenzurwa nyuma yamasaha 72 niba gifashwe nubushyuhe bwibidukikije. Bakuramo rero impungenge zisigaye mbere yubugenzuzi bwa nyuma.
Bashyira ahagaragara kandi ibishushanyo mbonera hakiri kare. Umukiriya umwe yohereje igishushanyo cya shitingi ya Monel 400 ifite uburebure bwa mm 0.8 z'uburebure bwa mm 120. Isuzuma ryabo rya DFM ryerekanye ko geometrie izahagarara mugihe cyo kuvura ubushyuhe. Aho gusubiramo - no kunanirwa nyuma - basabye imiterere yimbavu yahinduwe kandi barayemeza hamwe na simulation ya FEA. Igice cyatsinze ibizamini bya hydrostatike kuri 420 bar, ubwambere.
Uku nuburyo a Monel alloy ibice uruganda yizera ikizere: ntabwo ari ugusezeranya gutungana, ahubwo nukugaragaza gushidikanya mbere yuko ibyuma bigenda.
Gutanga Urashobora Guteganya
"Kwizerwa" ntabwo bijyanye n'umuvuduko-bijyanye no guhanura. QINGDAO QIANGSENYUAN ikoresha ingengabihe idafite gahunda yo gutegura ubushobozi bwubusa. Nta masaha y'ikirenga yihuta. Nta masezerano-yumunota wanyuma. Prototype itumiza ubwato muminsi 18-22. Ubunini buciriritse bukora (50-500 pcs) gufunga mumatariki yo gutanga mbere yuko PO yemerwa - kubera ko itanura ryabo, selile CNC, hamwe na laboratoire ya metero byose byateganijwe kuburinganire, ntabwo bikurikiranye.
Ibyoherejwe byose birimo gukurikiranwa byuzuye: nimero yubushyuhe, ubufindo, gutondeka indangamuntu, raporo ya CMM, hamwe numukono wumukoresha. Ntabwo ari PDF zashyinguwe mumurongo wa imeri-ariko zashyizwe kumurongo wizewe ushobora kugera kubakiriya ba QA. Iyo pompe yu Burayi OEM ikeneye ubugenzuzi bwateguwe kugirango API Q1 yubahirize, bakuyemo ibyangombwa byuzuye kubice 127 muminota 90.
Urwo rwego rwo gukorera mu mucyo ntirubaho ku bw'impanuka. Bibaho mugihe ubuziranenge atari ishami-ni sisitemu y'imikorere.
Kuri ba injeniyeri bohereje ibice bya Monel gusa kugirango bahure nibitagenda neza mumirima biturutse kubitekerezo bitamenyekanye cyangwa passivation idahuye, intambwe ikurikira ntabwo arindi ntera ya RFQ. Ni ugufatanya nu ruganda rufata Monel nkibicuruzwa, ariko nka sisitemu-aho siyanse yibintu, gushyira mu bikorwa neza, hamwe no kubazwa ibyakozwe. Nibyo bisanzwe Monel alloy ibice uruganda atanga - ntabwo rimwe na rimwe, ariko kubishushanyo mbonera.
