Umusaruro-mwinshi wo kuvanga umusaruro urasaba ibirenze ubumenyi bwibyuma-bisaba a nikel base uruganda ibyo byunvikana uburyo imyitwarire yibintu, gutunganya fiziki, hamwe no gupakira imikorere ikorana na sisitemu nyayo. Twabonye imishinga myinshi ihagarara mugihe abatanga isoko bafata AMS 5387 cobalt-nikel nk "iyindi miti." Ntabwo aribyo. Ku bushyuhe bwo gukora hejuru ya 600 ° C, munsi yumuvuduko wamazi wa hydraulic cyangwa umuvuduko ukabije, microstructural guhuza ntabwo ari ubushake-ni itandukaniro riri hagati yamezi 12 yubuzima bwa serivisi hamwe no gutsindwa kwibiza mugitangira.
Impamvu Ubushobozi bwa Nickel Base Uruganda rutangirana no Kwishyira hamwe-Ntabwo ari ibikoresho gusa
Abaguzi benshi batekereza ko ubushobozi-buvanze bivuze gutunga imashini eshanu za CNC cyangwa itanura rya vacuum. Ariko twarebye abakiriya batatu batandukanye basiba ibyiciro byose byindege-sibyo kubera ko uruganda rwabo rwa nikel rwabuze ibikoresho, ariko kuberako kugabanuka kwa casting bitagereranijwe mubikorwa byo gutunganya amafaranga. Cyangwa kubera ko uburyo bwo kuvura ubushyuhe bwakoreshejwe nyuma yo gutunganyirizwa hamwe hatabariwemo kugabana impungenge zisigaye mu bice bya T800.
Ubushobozi bwa nikel shingiro yubushobozi bugaragara mubikorwa bikurikirana: icyerekezo cya casting kigomba guhuza n'inzira zanyuma zipakurura; gutunganya ibikoresho bigomba kwirinda kugoreka amazu ya silinderi yoroheje mugihe cyo kurangiza; ubusugire bwubuso nyuma yo gusya bugomba kubika compression isigaranye ibisigara muri valve intebe. Niyo mpamvu ibikorwa bya casting + CNC yibikorwa bifite akamaro-ntabwo ari isoko yamasoko, ariko nkibisabwa bigoye kubice nkamazu ya pisitori ya pisitori aho usanga umutekano muke mumagare yumuriro utaganirwaho.
Turabyemeza buri munsi kumurongo wumuvuduko ugenewe peteroli yo hanze na gaze. Gutandukana kwa mm 0,015 muburyo bwo kwicara ntabwo bitera impungenge kuri raporo ya CMM-itera kumeneka kuri 7000 psi mugihe cya hydrotest. Igenzura ryacu rikubiyemo ibisobanuro bya GD&T * mbere * kubyara inzira, ntabwo nyuma yo kugenzura ingingo ya mbere.
Gukurikirana Ibikoresho ntabwo ari Theatre yubahiriza-Ni Failic Forensics
Bamwe mubakora bafata ibyemezo nkibikoresho byo gutanga dosiye. Turabifata nkibimenyetso byubucamanza. Mugihe umukiriya yavuze ko kwambara imburagihe kuri shitingi ya winch center ya shitingi ikozwe muri T800 ya cobalt ishingiye ku mavuta, twakurikiranye inyandiko zicyiciro dusubira mubiti byashongeshejwe - ntabwo ari ibyemezo byabatanga gusa. Ikibazo? Gutandukanya karbide ntoya muri ingot yo hanze ya gatatu, idashobora kumenyekana na spekitroscopi isanzwe ariko igaragara mubice byambukiranya ibyuma. Gukosora ntibyari byongeye gukorwa - byahinduye casting gating kugirango biteze imbere gukomera.
Uru rwego rwo gukurikirana rukora gusa mugihe ibikoresho biva, gushonga, guta, no gutunganya bibaho muri sisitemu imwe yo gucunga neza. Nta ntoki. Nta cyuho cyamakuru. Buri kintu cyose cya AMS 5387 gitwara ibintu byinshi-bikurikirana: ID itanura, itariki yo gusuka, ibipimo byo kuvura ubushyuhe, hamwe na raporo yubugenzuzi bwa CMM yabitswe hamwe nigihe cyagenwe. Ntabwo ari ukubera ko abagenzuzi babisaba - ariko kubera ko iyo hari ikintu cyananiranye, ukenera ibisubizo mumasaha, ntabwo ari ibyumweru.
Custom Geometry Irasaba Ibikorwa Byigenga
Ibisanzwe bidasanzwe bya cobalt alloy nozzles ntibishobora kunanirwa kubera gutunganya nabi-birananirana mugihe inzira gakondo ibikoresho byirengagije imiyoboro yubushyuhe bwumuriro hejuru yimiterere. Twigeze kubona igishushanyo cya AMS 5387 nozzle ifite uburebure bwa mm 0.3 hejuru ya mm 45. Inzira zisanzwe ziteye akazi zatumye akazi gakomera gahindura ibikoresho byo kurangiza. Igisubizo? Igice cyo guhuza n'imihindagurikire y'ikirere: igipimo cyo kugaburira gahoro gahoro mu turere duto cyane, umuvuduko mwinshi wa spindle mu bice binini, hamwe no gutanga ibicuruzwa bikwiranye na buri gice cy'ubushyuhe bwa buri gice.
Ntabwo aribikoresho bya software-ni intallurgical intuition yahinduwe muri G-code. Niyo mpanvu uruganda rwacu rwa nikel rushora imari mumahugurwa yabakoresha kumikorere yihariye ya chip, ntabwo ikora imashini gusa. Kuberako iyo ukata T800 kuri 12 m / min, ijwi ryo gukata rirakubwira ibirenze metero yimizigo.
- CNC yatunganijwe ibice: axis nyinshi zirimo hamwe nindishyi zumuriro
- Ibikoresho bya Cobalt-nikel: AMS 5387 na T800 yo mu cyiciro cya casting + gutunganya imashini
- Ibyuma kandi bidafite ingese: umusenyi nishoramari hamwe na microstructure yemewe
- Iteraniro ryimikorere: indangagaciro zumuvuduko, urufatiro rwa pompe, hamwe nudusanduku twibinyabiziga byubatswe byubatswe kuri ISO 9001 na ASME B16.34
Ibikurikira Ibikurikira: Aho Gutera-Gukora Hybride Bihura na Sisitemu Imikorere
Urebye imbere, icyuho nyacyo mubikorwa byo hejuru cyane bivanze ntabwo ari ikiguzi cyibikoresho-ni igihe-cyo-gukora-igice. Gushora imari bitanga hafi-net, ariko akenshi bitanga ibitambo byimbere. Imashini ya CNC igera kubisobanuro, ariko ikuraho ibice bikomeye byo kwikuramo. Ejo hazaza ni muburyo bwimvange: guta preforms hamwe nicyerekezo cyiza cyateganijwe, hanyuma ugakora gusa hejuru yimikorere mugihe uzigama microstructures ahandi.
Turimo kwagura R&D kuriyi ntera nyayo-dutezimbere ibishushanyo mbonera byigenga bikomeza gukomera hamwe na pompe yimyubakire yimitwaro, hanyuma tugakoresha urusyo rwuzuye neza gusa aho gufunga cyangwa gutwara ibintu bisaba kurangiza urwego rwa micron. Ibi ntabwo ari theoretical. Bimaze kugabanya inshuro ziyobora kuri 37% kugirango usubiremo amabwiriza ya cobalt alloy plugs ikoreshwa mumashanyarazi yihuta ya hydraulic.
Nukuri nikel base uruganda ntabwo itanga ibice gusa. Itanga ibizagerwaho - munsi yumuvuduko, mubushyuhe, mubihumbi byinshi byizunguruka. Ibyo bitangirana no kumenya impinduka zimura inshinge, no kugira disipuline yo kugenzura byose.
