Iyo ba injeniyeri bagaragaje a uruganda rukora ibisubizo neza, ntabwo batumiza ibice gusa - barimo kubona ubwizerwe bwimikorere munsi yumuvuduko wa hydraulic 300-bar, kurwanya isuri ya cobalt-alloy isuri ahantu hasukuye gazi, cyangwa byemeza ko 0,015 mm yibanda kumazu ya pompe ya piston. Twabonye imishinga myinshi yatinze-ntabwo ari inenge zishushanyije, ahubwo nubushobozi bwo gukora budahuye. Umubiri wa valve ushyizwe hamwe nimbuto zitagenzuwe zimeneka mugihe cyamagare yubushyuhe. Amacomeka ya T800 yakozwe atabanje guhangayika nyuma yo kuvura ubushyuhe. Izi ntabwo ari imanza. Nukuri kwaburi munsi iyo gukina no gutunganya ubuhanga biba mubikoresho bitandukanye.
Kuki "Gukora neza" biterekeye kwihanganira gusa-Byerekeranye no Kwishyira hamwe
Ibisobanuro nyabyo bitangira mbere yo gusuka kwambere. Bitangirana nubushake bwa metallurgical: guhitamo AMS 5387 cobalt alloy kubera ubukana bwayo bwa 65 HRC * hamwe * no kurwanya gukubita amaboko ya pompe - ntabwo ari "exotic", ariko kubera ko igipimo cyayo cyo kugabanuka kigomba guhuza neza nigishushanyo mbonera cy’ishoramari. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Dufata imashini ya casting na CNC nkibice byuzuzanya-ntabwo ari amaboko akurikirana. Iyo umukiriya yohereje igishushanyo cya GD&T kumazu ya valve igitutu, injeniyeri zacu ntizigenzura gusa guhamagarwa. Bashushanya uburyo umushinga wo guta umucanga bigira ingaruka ku gukuraho ibicuruzwa nyuma yo gutunganyirizwa ibicuruzwa, uburyo ihinduka ryibanze mubikorwa byo guta ibyuma bigira ingaruka kumurongo wa nyuma, kandi niba kurangiza hejuru (Ra 0.8 µm) bishobora kugerwaho * nyuma * yo kugabanya imihangayiko - bitari kubikoresho gusa.
Uku kwishyira hamwe gutanga ibisubizo byapimwe: 42% bike byo gukora murwego rwo hejuru rwimashini ya silinderi; ibisobanuro byuzuye kuva ibyemezo bya billet mbisi kugeza raporo ya CMM yanyuma; microstructure ihamye mubice 500 bigize ibice bya pompe yamashanyarazi. Nta outsourcing. Nta muntu wa gatatu utunganya ubushyuhe. Nta kurangiza kurubuga. Intambwe yose - uhereye kumasoko ya ceramic ishoramari kugeza kuri 5-axis ya kontour yo gusya ya winch center shaft roller - ibera munsi yinzu imwe ya ISO i Qingdao.
Aho Abaguzi Basanzwe Batsinzwe-hamwe no Gutanga Inganda Zidasanzwe
Bamwe mubatanga isoko basezeranya "gutondeka neza" ariko bagakora ibishingwe rusange bidafite imashini yo murugo. Abandi barusha abandi akazi ka CNC ariko baterana amasezerano - gutakaza ubushobozi bwo guhuza ibitsina hamwe na geometrie. Icyo cyuho gitera ingaruka. Twasuzumye ibishushanyo aho abakiriya bagaragaje ibikoresho bya AMS 5387 ariko bemera gusimburwa nuwabitanze hamwe na Inconel 718 isanzwe - gusa twasanze, mugihe cyo gupima umurima, ko ubukonje buke bwa nyuma bwateje kwambara nozzle imburagihe mumigezi yihuta.
Niyo mpamvu QINGDAO QIANGSENYUAN yibanda gusa kumiryango ine yibicuruzwa bikomye cyane: CNC ibice byimashini zubatswe zubatswe mubutaka (ntabwo ari akabari), ibice bya cobalt-nikel (T800, AMS 5387), ibyuma bikozwe mubyuma byubatswe, hamwe nibyuma bidafite ingese zangiza. Buri cyiciro kigaburira mu buryo bugaragara imikoreshereze y’inganda - kugenzura hydraulic, kugenzura amavuta yo mu nyanja na gazi ya valve, sisitemu yo gutwara ibinyabiziga, hamwe n’amateraniro y’umuvuduko mwinshi. Nta "dushobora kugerageza." Hariho "twemeje iyi geometrie, iyi mvange, ubu bushyuhe-inshuro 17 mumigabane itatu."
- Cobalt alloy nozzles irokoka> amasaha 12,000 muri pompe zangiza
- Inzu ya pisitori ya pisitori ifite 0,02 mm yihanganira uburebure bwa mm 320
- Amacomeka adasanzwe ya T800 atambutsa helium yipimishije kuri 1 × 10⁻⁹ mbar · L / s
- Imashini yimashini winch shaft izunguruka igera kuri 2,5 µm hejuru yubuso nyuma yo kurasa hejuru
Niki "Kwizerwa" Mubyukuri bivuze mubikorwa
Kwizerwa ntabwo ari isoko ryo kwamamaza. Nibimenyetso byanditse. Buri cyegeranyo gikubiyemo kugenzura ibintu byinjira muri raporo yikizamini cyurusyo, mugikorwa cya CMM gisikana mubihe bikomeye (mbere yubushyuhe, nyuma yubushyuhe, nyuma yo kurangiza), hamwe nubugenzuzi bwa nyuma kubishushanyo byawe - ntabwo ari urutonde rusange. Tugumana ibintu byinshi byuzuye: gushonga numero, itariki yo guterera, ID itanura, logi yabakoresha, no guhuza amakuru yo gupima. Niba ikintu cyananiranye muri serivisi, twubaka urunigi rwose - ntabwo dukeka.
Twashizemo kandi kwizerwa hejuru. Isubiramo ryubuhanga ntabwo rihagarara kuri "ibi birakorwa." Dushira ahabona amakimbirane ya GD&T - nko kwerekana kwihanganira imyanya ku kintu kiri ku butaka bwumucanga bukunze guhinduka bito. Turasaba ubundi buryo bwa datum bubika imikorere mugihe yakira ibintu bifatika. Twemeza uburyo bwo kuvura ubushyuhe burwanya igice kinini hamwe nubunini bwigice - ntabwo ari formulaire yigitabo. Ibi ntabwo ari inama. Nubufatanye.
Guhitamo Uruganda Rwawe Rwiza-Ibyo Kugenzura Mbere yo gukora
Ntukabaze “Ukora ishoramari?” Baza: “Urashobora gufata 0,05 mm z'uburebure bw'urukuta ku gipimo cya mm 12 z'uburebure bwa cobalt alloy nozzle - utiriwe ucika mugihe cya HIP?” Ntubaze “Wemerewe ISO?” Baza: “Nyereka ubugenzuzi bwawe bwa nyuma bwagaragaye ku myitwarire idahuye.” Ntubaze “Igihe cyawe cyo kuyobora ni ikihe?” Baza: “Nigute ushobora gucunga ibyago byateganijwe mugihe icyiciro cya T800 cyerekana amavuta ya karbide ikwirakwizwa mu isesengura ryerekana amashusho?”
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. asubiza ibyo bibazo hamwe namakuru - ntabwo ari udutabo. Imbaraga zayo ntabwo ziri mubipimo, ahubwo ni umwihariko: ubumenyi bwimbitse buvanze, kugenzura ibikorwa bihagaritse, hamwe no kwemeza imiterere yihariye murwego rwa hydraulic, ingufu, nibikoresho biremereye bigendanwa. Kubutumwa bukomeye-ibyuma aho gutsindwa atari amahitamo, iburyo uruganda rukora ibisubizo neza ntabwo ihura gusa na spes-iteganya uburyo bwo gutsindwa, igenzura impinduka abandi birengagiza, hamwe nubwato bufite ikizere cyuzuye-ntabwo byubahirizwa gusa.
