Iyo abajenjeri bagaragaje ibice bya pompe hydraulic, valve yo hanze, cyangwa sisitemu ya winch iremereye, "funga bihagije" ntabwo ari amahitamo. Gutandukana kwa mm 0,02 mu ntebe ya cobalt-alloy nozzle irashobora gutera kwambara imburagihe. Micro-porosity cluster mumazu ya silindiri yubatswe irashobora guhungabanya ubusugire bwumuvuduko kuri bar. Niyo mpamvu abatanga OEM kwisi yose hamwe nabatanga Tier-1 badashakisha gusa a uruganda rutanga neza - bareba disipuline ya metallurgjiya, gusubiramo ibipimo, no kwemeza imikorere munsi yimitwaro yisi.
Impamvu Ubuhanga bwibikoresho bukubita ubushobozi rusange
Ibishingwe byinshi bitera ibyuma cyangwa ibyuma bisanzwe bidafite ingese. Bake cyane AMS 5387 cobalt alloy - ibikoresho bifite hafi ya zeru kwaguka kwinshi, kurwanya ubukana bukabije, nimbaraga zikomeye hejuru ya MPa 1,300 nyuma yo kuvura ubushyuhe. Twakoze imashini zirenga 12,000 T800 zishingiye kuri pompe kuva 2021.Mu mushinga umwe w’amavuta ya peteroli yo muri Amerika ya Ruguru, icyuma cya cobalt cyumunywanyi cyananiranye mu masaha 4.200 yo gukora kubera gukwirakwiza karbide idahuye. Icyiciro cyacu cyarenze amasaha 9.800 - bigenzurwa nabakiriya-barangije metallografiya hamwe no gushushanya ikarita muri buri gice. Itandukaniro? Ubufatanye bwa tekinike butaziguye hamwe nabatanga ibikoresho byemewe, ntabwo byateganijwe gusa. Buri gishonga gishobora gukurikiranwa numubare wubushyuhe, raporo yerekana amashusho, hamwe nimpamyabumenyi-ingano - nta na kimwe kidasanzwe.
Kwishyira hamwe Vertical Ntabwo ari Buzzword - Ningengo yimari yawe yo kwihanganira
Gutanga hanze, gutunganya, no kurangiza ibice kugenzura. Kugereranya ibipimo birundanya: guhinduranya ibishushanyo → intangiriro ya offset → gutunganya imashini yibikoresho → kugoreka ubushyuhe mugihe cyo kugabanya ibibazo. Ku kigo cyacu cya Qingdao, itsinda rimwe ryubwubatsi rigenzura ishoramari ryamazu ya pompe ya piston, urusyo rutanu rwerekana ibyuma byimbere byimbere, hamwe na HVOF ya nyuma yerekana kashe. Dufite umuhamagaro wa GD&T kurenza ASME Y14.5 Urwego rwa III: umwanya wukuri ± 0.015 mm kuri Ø8 mm ya datum ibiranga, kurangiza Ra ≤0.4 µm kuri kashe ya kashe. Nta ntoki. Nta cyuho cyo gusobanura. Urupapuro rumwe gusa, gahunda imwe yo kugenzura, urwego rumwe rwo kubazwa.
Ntukeneye "Serivise Yuzuye" - Ukeneye Precision Aho Bifite akamaro
Bamwe mubatanga isoko basunika ibintu byinshi - ibikoresho, imirongo, amazu - kugabanya ibitekerezo. Twibanze ku byiciro bine bifite imigabane myinshi: CNC yakozwe na mashini ikora, ibice bya cobalt-nikel, ibishishwa byuma, hamwe nicyuma cyuzuye / ibyuma bidafite ingese. Kubera iki? Kuberako buri kimwe gisaba ubumenyi butandukanye. Umucanga utera winch center shaft roller bisaba igipimo cyo gukonjesha kugirango wirinde gucika martensitike mubice byimbitse. Ishoramari ritera AMS 5387 nozzle ikenera neza ibishashara byerekana neza igabanuka ryindishyi hamwe na ceramic shell irasa imyirondoro irinda okiside hejuru. Ntabwo dukora cross-gari ya moshi hagati yiyi domaine. Dushiraho abahanga - metallurgiste bemeje cobalt 17 yubushyuhe bwo kuvura ubushyuhe, abakanishi bemejwe kuri Hurco VMX60Si kuri superalloys ikomye, abatekinisiye ba CMM bahinduye kuri ISO 10360-2 buri munsi.
Gutanga kwizerwa bitangira mbere yisuka rya mbere
"Gutanga ku gihe" ntacyo bivuze niba ibice 10 byambere bisaba gukora. Ibikorwa byacu bidafite ishingiro bitangira gushushanya - ntabwo gahunda yo gutanga umusaruro. Dushira ahabona amakimbirane ya GD&T mbere yuko ibikoresho bitangira: ± 0,05 mm kwihanganira umwirondoro ku nzira igoramye igongana nigipimo gisanzwe cy’isuri ya electrode; icyiciro kidasanzwe cyicyiciro cyerekanwe kidafite igipimo cya diameter yo gupima. Tugarutse kubitekerezo byatanzwe mumasaha 48, harimo ningaruka zogukora - urugero, guhinduranya kuva M12 × 1.25–6H ukajya kuri M12 × 1.25-5H bigabanya igihe cyo gusya kumutwe 37% bitagize ingaruka kumikorere. Kuri prototypes, twohereza raporo yingingo yambere hamwe na CMM scan yuzuye kuri moderi ya CAD. Kubijyanye nijwi, buri kintu kirimo ibisobanuro byuzuye: ibiti byubushyuhe, ibipimo byo gutunganya, inyandiko zerekana ubugenzuzi, hamwe nubutaka bubi - byose bigumana imyaka 15.
Abaguzi binganda kwisi bahitamo QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ntabwo kubiciro biri hasi, ariko kubiciro byose byumutungo nyirizina: kunanirwa kumurima muto, intera ndende ya serivisi, hamwe na zero zitunguranye zisabwa. Iyo gusaba kwawe kugusabye uruganda rutanga neza ubushobozi bushinze imizi muri siyanse ya siyanse, ntabwo ari ibikoresho gusa - niho uburinganire bwuzuye buhura nibikorwa byukuri.
