Iyo umuntu yanditse 'precision cnn imashini hafi yanjye' mukabari k'ishakisha, nzi neza icyo bakurikiranye - kandi akenshi ntabwo ari urutonde rw'amakarita. Bashaka ubushobozi, kwizerwa, numuntu utazabazimu nyuma yamagambo ya mbere. Ishakisha nyaryo ni iduka ryumva ko 'hafi yanjye' ari kimwe na rapport ya logistique hamwe n'ibiganiro bya tekiniki nkuko bijyanye na geografiya.
Hafi Yanjye Kubeshya Mubikorwa Byuzuye
Nabonye imishinga myinshi yataye umurongo uhitamo iduka nkurikije disiki ngufi. Kuba hafi nibyiza guta icyitegererezo, byanze bikunze. Ariko niba iduka ridashobora kwihanganira ± 0.0005 ku cyuma cya 4140, cyangwa niba igitekerezo cyabo cyo kurangiza hejuru gitandukanye n'icyawe, uri mu isi ibabaza. Ijambo ryibanze hano rigomba rwose kuba 'ubushobozi hafi yanjye'. Ukeneye inyungu zaho-gusura urubuga byoroshye, guhinduka byihuse kubisubiramo-bihujwe na tekinoroji ikomeye.
Kurugero, twari dufite umukiriya ukeneye kwiruka mumazu ya pompe kuva duplex idafite umwanda. Bajyanye niduka 'hafi' ryatsindaga abantu bose. Ibice byagarutse hamwe nibimenyetso byo kuganira hejuru yikimenyetso gifatika no kugoreka ubushyuhe kubera ko iduka ritari rifite uburyo bwiza bwo gukoresha ibikoresho cyangwa kugenzura ibicuruzwa. Bari hafi, ariko mubikorwa ntacyo bimaze. Umukiriya yarangije kutwoherereza akazi kuri QSY uko byagenda kose, nubwo intera iri, kuko dukoresha ibyo bikoresho buri cyumweru. Byinshi kuri 'hafi yanjye'.
Niyo mpamvu isosiyete nka Qingdao Qiangsenyuan Technology (QSY), hamwe nimyaka mirongo itatu bakina kandi gutunganya neza cnc, Kubona. Ibikorwa byabo byigihe kirekire byerekana ko bayoboye iyi mitego. Iyo umaze imyaka ukora imashini zidasanzwe nka Inconel, uratera imbere ukumva inzira iduka rishya ridashobora kwigana. Urashobora kubona uburyo bwabo burambuye kurubuga rwabo, tsingtaocnc.com. Ntabwo ari flash, ariko ibirimo bikubwira ko bazi gusya - mubyukuri.
Ubumenyi bwibikoresho ntibushobora kuganirwaho
Aha niho reberi ihurira n'umuhanda. Umuntu wese arashobora gusaba cnc serivisi. Ariko gutunganya ibyuma bikozwe hamwe no gutunganya ibinyomoro bishingiye kuri cobalt nibisanzure bitandukanye. Gukata ibipimo, ibikoresho, ndetse nuburyo ufata igice, hindura rwose. Iduka ryerekana 'ibyuma' rusange nkubushobozi birashobora kuba byiza, ariko iduka ryerekana amanota yicyuma hamwe nuduseke twihariye birashoboka ko ryatwitse mumashanyarazi amwe ahenze kugirango twige ayo masomo.
Kuri QSY, amateka yabo mugikonoshwa no gushora imari mbere yo kwimukira cnc gutunganya hafi yanjye ni inyungu nini. Basobanukiwe nibikoresho bivuye muburyo bwateguwe mbere. Niba urimo kubona igice cyakorewe imashini, bazi inenge zishobora guterwa - nkibintu byihishe cyangwa ahantu hakomeye - bishobora kwangiza igikoresho cyangwa kwihanganira hagati yizunguruka. Ibi ntabwo ari amahame; nubwoko bwubushishozi bubuza amadolari 5,000 $ guhinduka.
Ndibuka ko nasubiyemo akazi kumibiri ya valve muri Monel. Amaduka yaho yavuze ko bashobora kubikora. Twabajije ibijyanye na SFM basabwe no kugaburira bikabije. Guceceka gupfuye, hanyuma nimero rusange yigitabo. Iri ni ibendera ritukura. Hamwe na exotics, igitabo gikunze kwibeshya. Ukeneye amakuru afatika, ubwoko bwa QSY bwerekana nurutonde rwibintu. Ubwo bumenyi shingiro nibyo urimo gushakisha hamwe nijambo ryibanze.
Amagambo: Igenzura ryambere ryukuri
Iyo ubonye amagambo ya gutunganya neza, soma hagati y'imirongo. Umubare uteye inkeke akenshi bivuze ko hari icyo babuze - nkigiciro cyibikoresho byabigenewe, cyangwa igihe gikenewe cyo kugenzura CMM. Amagambo meza yavuye mu iduka abishoboye azagira inyandiko, ibibazo. Bashobora kubaza kubyerekeye imikorere ya radiyo yihariye, cyangwa bagasaba guhindura igishushanyo mbonera cyo kunoza imashini no kugukiza ikiguzi.
Igikorwa gikomeye, kimwe nicyo cyasobanuwe kuri QSY, mubisanzwe gifite iyi mitekerereze ihuriweho. Gutera no gutunganya munsi yinzu bisobanura ko bashobora gutanga inama kubijyanye no gukora ibicuruzwa kuva bagitangira. Iyi nini, akenshi yirengagizwa, inyungu yo kubona umufasha ushoboye 'hafi yawe'. Ihindura amagambo yimikorere mubiganiro bifatanyabikorwa.
Natsinzwe hano ubwanjye hakiri kare. Twasubiramo urugero rwa CAD gusa, tugatsindira akazi, hanyuma tukavumbura umukiriya yiteze ko azabura kandi 32Ra ikarangirira kumiterere yose-ikintu kitari muri spec. Noneho, amagambo yacu arasobanutse neza. Uru rwego rurambuye, rwavutse kuburambe, nirwo rutandukanya umucuruzi wibicuruzwa numufatanyabikorwa ukora.
Kurenga Imashini: Niki Cyukuri gitanga Precision
Precision ntabwo iva mumashini ya CNC yonyine. Bikomoka muri laboratoire ya metero, gahunda ya kalibrasi, kugenzura ikirere mumaduka, hamwe nubuhanga bwa programu uzi kwishyura ibyangiritse. Iduka rishora imari muri Zeiss CMM cyangwa scaneri ya laser irakubwira ko bitaye kubigenzura, ntabwo bakora chip gusa.
Nibikorwa remezo bishyigikira ukuri gutunganya neza cnc. Iyo nsubiramo urubuga rwamaduka, nka QSY, ndashaka ibitekerezo byiyi ecosystem. Kurenza imyaka 30 mubucuruzi? Bagomba rwose gushora imari muriyi nkingi kugirango babeho. Ntabwo ari igitsina kuvuga kubyerekeye ibyemezo bya kalibrasi, ariko nibyo byemeza igice mumaboko yawe gihuye nigice mugushushanya kwawe.
Twigeze gushakisha ibintu byinshi bya aluminiyumu. Amaduka yari afite imashini nini. Ariko raporo yabo y'ubugenzuzi yari urupapuro rwandikishijwe intoki rufite ibipimo bya caliper. Kuburinganire n'umwanya nyawo ku byambu icumi, ibyo byari urwenya. Ibice byananiye guterana. 'Precision' yari nziza gusa nko kugenzura.
Gutuma hafi yanjye bigukorera
None, nigute ushobora gukoresha neza 'hafi yanjye' gushakisha neza? Icyambere, koresha kugirango ukore urutonde rugufi, ntabwo ari icyemezo. Noneho, ucukure. Baza ingero zihariye. Baza imiterere ya raporo y'ubugenzuzi. Icyiza kurushaho, baza niba ushobora gusura. Iduka ryizeye mubikorwa byabo, nkumukinyi umaze igihe nka Qingdao Qiangsenyuan Technology Co., Ltd., Mubisanzwe. Vibe kumaduka - ishyirahamwe, gucunga ibikoresho, gusezerana kubakoresha - irakubwira kurenza urubuga urwo arirwo rwose.
Iyo usuye, ntukarebe gusa urusyo rushya rwa 5-axis. Reba igikoresho cy'igikoresho. Reba hasi. Nibiza bya chip na clutter, cyangwa hari akajagari kagenzurwa? Baza igihe cyabo cyo kuyobora ku cyuma cyoroshye 1018 gifite imyobo ibiri ikubiswe. Igisubizo cyabo kizakubwira niba bashaka kuvanga cyane, akazi katoroshye cyangwa bashaka kuvoma amajwi.
Kurangiza, 'cnc ikora neza hafi yanjye' ni intangiriro yo kugenzura byimbitse. Intego ni ugushaka iduka risobanura 'precision' rihuye nuwawe, uburambe bwibintu bifatika, kandi itumanaho ryabo bigatuma intera yumva ari ntagaciro. Nukubona ibikoresho, ntabwo ari umucuruzi gusa. Amaduka aramba, ayo afite imyaka mirongo munsi yumukandara nka QSY, barabyumva. Ntabwo bagurisha igihe cyimashini gusa; bagurisha garanti yuko igice gikomeye ukeneye kizakora mubyukuri.
