
Mugihe utangiye gushakisha abashoramari bashora neza, uhita umenya ko atari ugushaka umuntu ushobora gusuka ibyuma mubibumbano. Ijambo rijugunywa hafi ya byinshi, akenshi rihujwe no guteranya rusange cyangwa no gutunganya amaduka arimo. Ikinyuranyo nyacyo kiri mu gusobanukirwa ubujyakuzimu - urugendo ruva mu gishashara kugeza ku kintu cyarangiye, gifite ishusho ya net hamwe no kwihanganira gukomeye, akenshi mu bihumbi bibiri bya santimetero. Abaguzi benshi, cyane cyane bashya kugirango bagaragaze casting, batekereza ko byose bijyanye na cert material. Nibyo, ibyo birakomeye, ariko ni itike yo gukina. Ikizamini nyacyo kiri mugikorwa cyo kugenzura, igishushanyo mbonera, inyubako yikigina, itanura rya feri yumuzingi ... ibintu bitabishyira mubitabo byuzuye. Nabonye imishinga ihagaze kuko utanga isoko yari afite marketing nziza kuri gushora imari ariko imyitozo yabo yo gushinga yagumye muri 90, idashobora guhangana ningufu zumuriro wa superalloys zigezweho.
Reka dusenye neza. Muri urwo rwego, ntabwo ari inyito wongeyeho kuri flair. Nibisubizo bya sisitemu igenzurwa. Nukuri Ishoramari risobanutse neza ifite sisitemu yashyizwe mubikorwa byabo. Ndibuka gusuzuma iduka mu myaka yashize. Banyeretse ibice byiza byuzuye, kurangiza hejuru ni Ra 125, bisa neza. Ariko iyo twinjiye mubugenzuzi bwingingo ya mbere, itandukaniro ryimiterere kumiyoboro yimbere yari ahantu hose. Ikibazo? Uburyo bwabo bwo gutera ibishashara ntabwo bwari buhagaze neza. Ibishashara byagabanutse ku buryo budahuye, kandi iryo tandukaniro ryakwirakwiriye kugeza ku gice cyanyuma. Bari abaterankunga beza, ariko ntabwo bari bafata neza. Itandukaniro ni mukugenzura buri gihindagurika, kuva mubishashara byubushyuhe kugeza kumpera yanyuma yo kuvura igipimo.
Aha niho ubona itandukaniro hagati yimishinga rusange yo gutanga akazi ninzobere. Inzobere, nk'itsinda ryo muri Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), akenshi baturuka inyuma aho bagomba gukemura ibyo bibazo bya sisitemu. Kurubuga rwabo, tsingtaocnc.com, ntibatondekanya gusa gushora imari nka serivisi; barayishushanya hamwe na shell mold casting hamwe na CNC gutunganya. Ibyo birambuye. Irerekana uburyo bwuzuye. Ibisobanuro akenshi ntabwo bigerwaho muri casting wenyine; ni mukumenya gushushanya casting kubikorwa bito byakurikiyeho, cyangwa uburyo bwo guhuza ibice bigoye kubikorwa bya CNC neza. Imyaka mirongo itatu yabo muri casting no gutunganya yerekana iyo mitekerereze ifatika, iherezo-iherezo.
Guhitamo ibikoresho ni urundi rwego. Umuntu uwo ari we wese arashobora kuvuga ko yataye ibyuma. Ariko iyo winjiye muburyo bwihariye - vuga, CF8M ya serivisi yangirika na 17-4 PH kugirango imbaraga - ubuhanga bwa metallurgie yabatanga bupimwa. Bashobora kugenzura ibirimo ferrite? Basobanukiwe no gusaza kwa 17-4? QSY ivuga gukorana na cobalt hamwe na nikel ishingiye kuri nikel ni ikimenyetso. Ibi ntabwo ari ibikoresho byoroshye. Bafite ingingo zo gushonga cyane, bakunda gutanyagurika bishyushye, kandi bisaba kugenzura neza. Utanga isoko yorohewe nibi birashoboka kuba afite urufatiro rukomeye rukenewe kubikorwa byuzuye mubikorwa bisanzwe. Nintumwa nziza kubushobozi.
Ikosa rikomeye nakoze, kandi nabonye risubirwamo, ni ugushyira imbere igiciro cyibiciro hejuru yikiguzi cyose. Urasanga a Ishoramari risobanutse neza hamwe na cote 30% munsi. Birakomeye, nibyo? Hanyuma icyiciro cya mbere kirahagera. Ibipimo byimbere bitera igipimo cya 40% mugucuruza imashini yawe. Gutobora hejuru bisaba gukaraba intoki. Mu buryo butunguranye, icyo giciro cyigiciro cyigiciro ntacyo bivuze. Igiciro nyacyo kirimo umusaruro, gukora, no gutinda kwa gahunda. Utanga isoko yizewe arashobora kugira igiciro cyinshi ariko umusaruro uhoraho, bivuze ko utumiza ibice bike kugirango ubone umubare umwe wibyiza. Inzira zabo zihamye nagaciro.
Itumanaho nundi mwicanyi ucecetse. Kohereza moderi ya 3D nigishushanyo cya PDF. Ukwezi kumwe, ingero ziribeshya. Kubera iki? Ahari uwabitanze yatanze ibitekerezo kubyerekeranye n'inguni cyangwa gutunganya amafaranga yimigabane itahamagawe neza. Cyangwa birashoboka ko igishushanyo cyawe cyari gifite ibintu bidashobora guterwa ntibashyizeho ibendera. Utanga isoko mwiza azitabira gusubiramo igishushanyo. Bazohereza inyuma gushushanya-gushushanya hamwe nibyifuzo: Uru rukuta rwinzibacyuho irakaze, ibyago byo kugabanuka. Tanga radiyo hano. cyangwa Uku kwihanganira kugerwaho ariko bizongera ibiciro; birakomeye? Iki kiganiro ni igice cya serivisi. Nicyo ugura rwose. Uhereye kuri make kurubuga rwa QSY, ibikorwa byabo byigihe kirekire byerekana ko bize inzira igoye itumanaho risobanutse neza rikiza ibibazo bikomeye epfo.
Noneho hariho umutego wo kugenzura no kwerekana inyandiko. Ukeneye ibikoresho bifatika, raporo yambere yo kugenzura, wenda na PPAP. Amaduka mato mato abifata nkinzitizi ya bureucratique. Bazatanga icyemezo rusange cyangwa raporo idahwitse. Utanga umwuga wabigize umwuga afite sisitemu nziza yinjiye mubikorwa. Bazi ibipimo bikomeye kandi bizatanga amakuru ya Cpk kuri bo. Bashobora gukurikirana ubushyuhe bwumuti wavanze gusubira murusyo. Ibikorwa remezo ntabwo bihendutse, ariko ntibishobora kuganirwaho mubikorwa byindege, ubuvuzi, cyangwa inganda zohejuru. Ninkingi yicyizere.
Iyi ni ingingo ikwiye kwibandwaho. Benshi abatanga ishoramari ni ibyo gusa - ibishingwe. Ubona casting mbisi, hanyuma ugomba gucunga ibikoresho, ubuziranenge, hamwe na tekinike yo kugura imashini. Ibi bitera ubushyamirane. Ibipimo byerekana ibipimo. Umukanishi ashobora gushinja kutavuga rumwe kubwo kubura kwihanganira, kandi uruganda rushobora gushinja imashini. Numukino wambere wo gushinja.
Utanga isoko atanga integuro Imashini ya CNC, nka QSY, imiyoboro migufi iki kibazo. Bahinduka igice cyanyuma cya geometrie. Uku guhuza ibikorwa birakomeye. Itsinda ryabo ryimashini rikorana nitsinda ryabakinnyi. Niba ihinduka ryibanze ritera ikibazo cyimashini, baragikemura imbere muguhindura ibishushanyo cyangwa gahunda yo gutunganya. Barashobora gushushanya casting hamwe na datum yihariye hamwe namafaranga yimigabane yatunganijwe kubikorwa byabo bya CNC. Ibi akenshi biganisha ku nzira ikomeye kandi ihendutse yo gukora.
Ndibuka umushinga wumubiri wa valve. Igice cyari gifite ibyambu byinshi kandi byari bikenewe hejuru yumuvuduko mwinshi. Twabanje kugerageza uruganda rwihariye. Abakinnyi bari bameze neza, ariko gufata kwihanganira imyanya hagati yicyambu byari inzozi mugihe cyo gutunganya hanze. Twahindukiye kubatanga isoko. Igisubizo cyabo cyari cyiza: bateraga mumwanya wibanze wabaga nkibice byombi bya casting hamwe nibanze byibanze kuri CNC. Umusaruro wavuye kuri 65% ugera kuri 95%. Isomo ni uko ibisobanuro byagezweho muguhuza inzira zombi, ntabwo muri kimwe muri wenyine.
Urubuga nka tsingtaocnc.com iguha ibyibanze: ubushobozi, ibikoresho, imyaka mubucuruzi. Ngiyo umurongo wo gutangira. Isuzuma nyaryo ritangirana no kuganira tekinike. Ubabaze ikibazo cyihariye: Nigute ushobora kwegera igice cyizengurutse uruzitiro ruto muri Hastelloy X kugirango wirinde kugoreka? Umva. Bavuga kubyerekeranye no gukomera kwicyerekezo, ceramic core design, kugabanuka kumaganya? Cyangwa batanga ibyiringiro bidasobanutse? Baza inzira yerekana imbonerahamwe y'akazi gasanzwe. Bafite FMEA isobanuwe (Uburyo bwo kunanirwa no gusesengura ingaruka) kubikorwa byabo?
Saba ibyitegererezo - ntabwo ari ibiyerekana gusa, ahubwo nibice byibice bisa nibyo ukeneye. Suzuma as-guta hejuru. Reba ku irembo no gukuramo riser. Zirasukuye, cyangwa hari ibimenyetso byerekana gukuraho ubugome byashoboraga gutera imihangayiko? Shyiramo kaliperi. Reba ibipimo bavuga ko bifata. Ndetse nibyiza, baza raporo yubugenzuzi kuri kiriya gice cyicyitegererezo urebe niba amakuru ahuye nigice gifatika.
Hanyuma, vuga kubushobozi no kuyobora igihe mubyukuri. Nibyiza Ishoramari risobanutse neza mubisanzwe ntabwo bihendutse cyangwa byihuse kuri rimwe-rimwe. Inzira ifata igihe. Igikoresho gikeneye gukorwa cyangwa guhindurwa. Igikonoshwa cyubatswe kumurongo. Kuyihungabanya bibangamira ubuziranenge. Utanga isoko asezeranya igihe gito kidashoboka cyo kuyobora igice gishya ni ugukata inguni cyangwa kutumva inzira zabo. Kuba inyangamugayo ku gihe ni ikimenyetso cyumwuga.
Umunsi urangiye, gushakisha gushora neza ntabwo ari kugura ibintu. Irimo gukora ubufatanye bwa tekiniki. Wishingikirije kubushakashatsi bwimbitse, butuje bwubumenyi bukomeye bwa siyanse yubuhanga. Intego ni ugushaka uwaguhaye ibintu byunvikana kuburyo byashobokaga kwaguka kwikipe yawe yubuhanga.
Ibigo byakomeje kumara imyaka mirongo, nka QSY hamwe nimyaka irenga 30, birashoboka ko babonye inenge zose kandi byakemuye ibibazo byose. Ibyo kwibuka byinzego ni ntagereranywa. Bisobanura iyo uzanye ikibazo gishya, ntabwo batangirira kuri zeru. Bafite isomero ryo mumutwe ryibisubizo byashize. Ngiyo umutungo udasanzwe urimo nyuma - ntabwo ari imashini ishobora gusuka ibyuma gusa, ahubwo ni ubwonko rusange bwizera kumenya kuyobora igishushanyo binyuze mu mbyino itoroshye y’ibishashara, ceramique, nicyuma gishongeshejwe kugirango ugere kubintu byuzuye, byizewe.
Noneho, reba amateka yamagambo. Gucukumbura. Shyira imbere ibiganiro no gukemura ibibazo hejuru yikibanza cyo kugurisha. Utanga isoko ntaguha gusa amagambo; bazatangira kukubaza ubwenge, rimwe na rimwe bigoye, ibibazo bijyanye nigice cyawe. Kandi nibyo rwose ushaka.