Iyo abantu benshi bumvise 'imashini itunganijwe neza', bahita bashushanya imisarani yo mu Busuwisi ikuramo ibice bito, bigoye. Ibyo ntabwo ari bibi, ariko ni urwego rwo hejuru. Ikibazo nyacyo, igice gitandukanya amaduka, ntabwo ari ukwihanganirana cyane - ni ugucunga ubuzima bwose bwigice cyigice, uhereye kumyitwarire yumubiri kugeza kumaganya nyuma yimashini, cyane cyane mugihe uhuye nibintu bitoroshye nka nikel ishingiye kuri nikel. Nabonye ibishushanyo byinshi biza byerekana kwihanganira gukomera kurenza ibikenewe, gutwara ibiciro nta nyungu zikorwa. Ibisobanuro biri muri gahunda, ntabwo ari ugukata gusa.
Ibikoresho ni Igishushanyo cya mbere
Ntushobora kuvuga kubikorwa byuzuye utabanje kubitsa. Aha niho ibitekerezo byinshi byananiranye. Isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe nimyaka mirongo itatu yo gukina no gutunganya, ibona ibi mubitekerezo. Ntabwo bakira fagitire gusa; akenshi batangirana na casting zabo. Guhuza ibitsina, guhangayikishwa imbere biva mubikonoshwa cyangwa gushora imari-ishyiraho urwego kubintu byose biza nyuma. Niba ibikoresho shingiro bifite aho bihurira, inzira yawe yo gutunganya ni iyandika gusa, ntabwo irema neza.
Gukorana na alloys idasanzwe, vuga kubushyuhe bwo hejuru bwikirere bwihuta, bihindura umukino rwose. Cobalt ishingiye ku mavuta ikora cyane. Igikoresho cyawe inzira, kugaburira, n'umuvuduko bihinduka imishyikirano nibikoresho, ntabwo ari itegeko. Porogaramu isobanutse neza itabibara izatanga igice cyiza cyane cyuzuyemo micro-crack cyangwa gifite akazi gakomeye-gataka kazananirwa muri serivisi. Kwihanganira ku icapiro bishobora kuba ± 0.0005, ariko ikigaragara ni ubusugire bwimiterere yingano.
Ndibuka umushinga wa fluid control valve stem. Icapiro ryahamagaye 316 idafite umwanda, ariko porogaramu yarimo guhangayika. Twasabye ko hahindurwa vacuum-yashonga variant hamwe no kugenzura gukomeye kubirimo. Igiciro kuri buri kintu cyazamutse, ariko kugabanya kwambara ibikoresho no gukuraho kunanirwa rimwe na rimwe mugihe cyo kugerageza ibimenyetso byakijije ubunini cyane. Uwiteka gutunganya neza yari imwe ku mpapuro, ariko ibisubizo byari bitandukanye kuko ibikoresho byafatwaga nkibihinduka, ntabwo bihoraho.
Aho Gutera Guhurira Kumashini: Handoff Handoff
Nisosi y'ibanga kubikorwa bihagaritse ibikorwa. Ku kigo gikora byombi, nka QSY, itsinda ryimashini ntirikorana na casting itazwi. Bafite amateka nayo. Bazi amafaranga yo kugabanuka akoreshwa, ahasanzwe amarembo, ubushobozi bwa zone nkeya muri geometrike. Ibi ntabwo byanditse kumugenzi uwo ari we wese; ni ubumenyi bwamoko.
Kubyubatswe bigoye gushora imari ikenera ibyambu byuzuye neza, umukanishi azi imibare yizewe kuva muri casting. Bashobora gusiga igice cya milimetero yinyongera kurukuta runaka, atari ukubera ko icapiro ribisaba, ariko kubera ko bazi ko urukuta muri urwo ruvange rukunda kugoreka byoroheje mugihe cyo kuvura ubushyuhe, kandi bazakubita urutonde rwa nyuma nyuma yintambwe. Ubu ni gutunganya neza gutekereza mubice bine, wongeyeho igihe nuburyo bukurikirana murwego rwo kwihanganira.
Uburyo bwo gutsindwa kwa handoff nabonye ni mugihe imashini yacecetse. Babona casting, bakayihambiraho, bagatangira gukata. Niba casting ifite umuheto muto biturutse kumaganya asigaye, bazahita bayikora ... gusa kugirango isubire inyuma nyuma yuko clamp zirekuwe. Igice ubu kirasakaye, ariko cyapimwe neza kuri CMM mugihe cyagenwe. Kwishyira hamwe birinda ibi. Gahunda yo gutunganya ni igice cyo gusuzuma ibishushanyo mbonera.
Ibikoresho bya Filozofiya: Ntabwo ari Igikoresho gusa
Vugana numukanishi uwo ari we wese, hanyuma bazashakisha ibikoresho bya geometrike. Ibyo ni ngombwa. Ariko filozofiya iri inyuma yingamba zikoreshwa nicyo gisobanura ubushobozi bwiduka. Kubisobanuro-bihanitse, bito-byakazi bikora kuri alloys, bijyanye no guhanura, ntabwo ari imikorere yimikorere gusa.
Twagereranije kumurongo wihariye wa micro-ingano ya karbide yinjizamo kurangiza ops kumashanyarazi. Ntabwo ari ukubera ko byari bikomeye cyane, ariko kuberako imyambarire yabo yo kwambara yari umurongo kandi iteganijwe. Turashobora gukoresha ibice ijana, gupima ibikoresho, no guhanura byukuri igihe cyo guhindura insimburangingo mbere yo kwihanganira kugabanuka. Ibi birarambiranye, bidasobanutse neza. Ntabwo yegukana ibihembo byihuta, ariko ikuraho ibyiciro. Urashobora kubona ubu buryo bwa pragmatique burambuye mubikoresho bya tekiniki kurubuga nka tsingtaocnc.com, aho intumbero yibanze kubikorwa byizewe kubintu bikomeye.
Coolant ntabwo ari amavuta gusa; ni sisitemu yo gucunga ubushyuhe. Iyo ufashe icya cumi kumurongo utagira ingese, ubushyuhe bwo gukata bugomba gukururwa buri gihe. Ubushuhe bwa dogere selisiyusi 5 mubushuhe bwigice burashobora kwihanganira kwihanganira. Twari dufite akazi aho ibice byapimwe muri-spec kuri mashini ariko bikananirana QA yanyuma. Ikibazo? Icyumba cya CMM cyari gikonje cya dogere 10. Ibice byari byaragabanutse. Ubusobanuro bwatakaye kuri fiziki yibanze. Noneho, uburinganire bwumuriro nibice bigize ingingo yacu ya mbere.
Ibinyoma
Buriwese azi guhuza neza ni urufunguzo. Kubeshya nibitekerezo bigoye, ibikoresho byihariye nibisubizo. Nukuri gutunganya neza, cyane cyane kumurage wibikoresho byinshi cyangwa imisarani yo mu Busuwisi, rimwe na rimwe igisubizo cyiza cyane ni icyahinduwe gisanzwe cyangwa ikigo cyitondewe cyitondewe.
Ibi nabyize inzira igoye. Yashizeho ibintu byiza, byeguriwe umuryango wibice bihuza imiringa. Yatwaye itandatu icyarimwe, ikora ibintu byose muri op imwe. Mubyigisho, biratunganye. Mu myitozo, utuntu duto duto twinjijwe mu mubiri twagabanije igice, ugahagarika igice cyose. Twakoresheje umwanya munini wo gusukura no kugenzura ibice kuruta gukora ibice. Yagarutse kubintu byoroheje, igice kimwe cyo gukusanya akazi. Igihe cyizenguruka kuri buri gice cyari kirekire, ariko muri rusange ibyinjira kandi bitanga umusaruro mwinshi. Icyitonderwa akenshi ni ukugabanya impinduka, ntabwo wongeyeho ibintu bigoye.
Kumwanya muremure, unanutse-tekereza imigozi ya sisitemu cyangwa shitingi-igikoresho ni inzira yose. Urwana no gutandukana. Amayeri ntabwo buri gihe aruhuka neza. Rimwe na rimwe, ni urukurikirane rw'ibikorwa: guhindukira, kugabanya imihangayiko, hanyuma kurangiza. Ukora igice kabiri kugirango ureke ibone imiterere karemano hagati. Igihe cyimashini cyikuba kabiri, ariko igice kirakora. Nibyo isesengura-byunguka utazabona mubitabo.
Gupima ni Inzira, Ntabwo Intambwe
Igenzura rya nyuma ntabwo rigenzura ubuziranenge; ni ubugenzuzi. Ubwiza nyabwo bwubatswe mubikorwa. Kumashini ya screw, ibi bivuze muburyo bwo gupima, gukusanya amakuru ya SPC kubipimo bikomeye, kandi - cyane - gusobanukirwa nibyo upima.
Ibikoresho byubuvuzi byateguwe bishobora kuba bifite diameter nini nini. Ariko niba umuzi wumutwe ufite radiyo ya microscopique ivuye mubikoresho byambarwa, ihinduka intumbero yibibazo. Urudodo rusanzwe rucomeka ruzarengana. Kugereranya optique cyangwa profilometero irashobora kuyifata. Igisobanuro cyukuri kuri kiriya gice kirimo ubuso burangiza igaragara mumuzi. Ugomba gupima ikintu cyiza.
Twahujije micrometero yoroshye ya lazeri kubigega byo kugaburira akazi keza cyane pin akazi. Ntabwo yari iyo gutondeka; kwari ugukurikirana. Kubona umurambararo wibikoresho byinjira byinjira bigenda bitwarwa na microne nkeya byadushoboje guhuza ibikorwa bya offsets mbere yuko ibice bitandukana. Iyi niyo mitekerereze: gupima nkibisubizo byatanzwe kuri mashini, ntabwo ari pass / gutsindwa irembo gusa. Ihuza nuburyo bwuzuye ubona uhereye kubashinzwe gushiraho bakora urunigi rwuzuye, kuva guhitamo amavuta kugeza kuri metero ya nyuma.
Kugarura Byose Kuri Igorofa
Noneho ibi bidusiga he? Gutunganya neza ntabwo ari ishami; ni umuco. Numuntu wibintu avugana nitsinda ryabakinnyi, bavugana na programmer, wumva umukanishi ukora akazi, ugaburira amakuru kuri injeniyeri nziza. Nijyanye no gufata ibyemezo mubitekerezo byose.
Iyo urebye ubushobozi bwikigo, nkibyavuzwe kuri QSY, urufunguzo ntabwo arurutonde rwimashini. Nukuri ko bamaze imyaka irenga 30 bakora casting no gutunganya munsi yinzu. Kuramba birerekana ko bakemuye ibyo bibazo byo kwishyira hamwe. Bashobora kuba barize, binyuze mubigeragezo no kwibeshya, uburyo bwo gukora imashini ya casting utagutunguye, uburyo bwo guhitamo umusemburo uzakora imashini neza kandi ugakora mumurima, kandi mugihe kwihanganira ± 0.001 ari byiza bihagije.
Ikizamini cyanyuma burigihe igice cyo gusaba. Nabonye imashini zakozwe neza zananirana kuko precision yari yuzuye uruhu gusa. Kandi nabonye ibice bifite uduce tumwe na tumwe twinshi hejuru yimiterere idahwitse ikora neza mumyaka mirongo kuko ibintu byingenzi byakozwe hamwe no gusobanukirwa byimbitse kubintu, inzira, nibikorwa. Iyo niyo ntego nyayo. Ni akajagari, itera, kandi yuzuye guhamagarwa. Kandi nibyo nibyo bituma iba ubukorikori nyabwo, ntabwo ari umurongo gusa kurupapuro rwubushobozi.
