Iyo abantu bumvise 'ibice bitari ibyuma bya bisi', akenshi batekereza ko ari nko gusimbuza inshuro imwe cyangwa imitako yihariye. Ibyo nibisanzwe. Mubyukuri, ni inkingi yimiterere yimiterere yimiterere, guhinduranya, no gukomeza moderi ishaje ikora mugihe inkunga ya OEM yumye. Ntabwo ari byiza, ariko niho ibibazo nyabyo bikora bikemuka.
Igipimo nyacyo cya Non-Standard
Ni gake cyane mugushushanya igice kurupapuro rwuzuye. Kenshi na kenshi, ni puzzle ya reaction. Umukozi wa bisi muri Midwest yari akeneye umusimbura watsinzwe moteri yububiko kumutoza wimyaka 15. OEM yari yarayihagaritse. Ikibazo nticyari imiterere gusa; byari ibintu bisobanutse hamwe no kuvura ubushyuhe nyuma yo gukemura ibibazo kugirango uhangayike. Tugomba gushakisha icyiciro gisa nicyuma cyimpimbano hanyuma tugahindura inzira ya annealing dushingiye kumyambarire twabonye ku gice gishaje.
Noneho hariho isoko rya retrofit. Tekereza kongera uburyo bwo kuzamura ibimuga kumurongo wa bisi ishaje. Isahani yo gushimangira hamwe na pine ya hinge ntabwo iri murutonde rusanzwe. Bakeneye guhuza nibihari, akenshi byambarwa, imiterere. Kwihanganirana ntabwo bireba igice gishya gusa; nibijyanye no kwishyura umunaniro ukabije. Rimwe na rimwe urangiza ufite igishushanyo mbonera cyahinduwe-wenda milimetero yinyongera hano, chamfer itandukanye hano-ukurikije ibipimo biva muri bisi eshatu zitandukanye za moderi imwe. Ni akazi kajagari, ni ibikorwa bifatika.
Ahandi hantu h'imvi ntisanzwe kurwego rwakarere. Amato yo ku nkombe arakenewe ibyuma bidafite ingese n'utwugarizo dufite chromium yo hejuru cyane yo kurwanya spray yumunyu, irenze kure ibyo umwimerere wambere ushobora kuba wasabye. Ninyongera-agaciro ituruka kukureba icyananiranye mbere mumurima.
Guhitamo Ibikoresho: Aho Igitekerezo gihurira n'umuhanda
Cataloge yerekana ibikoresho. Ingingo nyayo yibibazo byisi irabasaba. Kubintu byambara cyane nka sisitemu yo guhuza ikirere, ibyuma byangirika bishobora kuba umuhamagaro usanzwe. Ariko mumurongo mwinshi uhagarara-gutangira inzira yumujyi, twabonye kwambara byihuse kuri pivot point. Mu rubanza rumwe, twahinduye ibyuma 4140 byacometse kuri pin ya clevis, byikubye kabiri intera ya serivisi. Ubucuruzi? Igiciro cyo gukora imashini cyazamutse hafi 15%, kandi twagombaga kwemeza ko pin ikomeye itazahungabana igice cyayo. Byari ibyago byabazwe byatanze umusaruro.
Amavuta ni iyindi nkuru. Kubushyuhe bwa turbocharger cyangwa ibikoresho byinshi bisohora hafi ya DPF, urareba nikel ishingiye kuri nikel. Amayeri aringaniza imikorere nibiciro byabasazi. Twakoze kuri prototype yubushyuhe bwo kubamo inzu ya bisi ya turbine. Igishushanyo cyambere muri Inconel 625 cyarwanyaga bidasanzwe ariko igice cyarahenze cyane. Twakoranye nuru ruganda kugirango tugerageze uburyo butandukanye: igice cyingenzi mugipimo cyoroshye cya nikel ndende, cyasudijwe kumubiri udafite umwanda. Yatsinze ibizamini byo gusiganwa ku magare kandi bigabanya ibiciro fatizo hafi 40%. Ubu bwoko bwa pragmatic material engineering ni byose.
Aha niho umubano wigihe kirekire utanga isoko. Umufatanyabikorwa nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY) biza mu mutwe. Hamwe nimyaka mirongo itatu mugushushanya no gushora imari, hiyongereyeho imashini ya CNC, babonye ibyo bibazo mbere. Ubunararibonye bwabo hamwe nudusimba twihariye ntabwo ari ukugira ububiko gusa; ni ukumenya uko ibinyomoro bishingiye kuri cobalt bitwara mugihe cyo gutunganya nyuma yo gushora imari, ikamenyesha igishushanyo mbonera cyo gukora kuva mugitangira. Urashobora kugenzura ubushobozi bwabo kurubuga rwabo, https://www.tsingtaocnc.com. Nubu bumenyi bwimbitse buhindura igishushanyo mubice bikora, biramba.
Umutego wa Prototype hamwe nubunini buke
Umuntu wese arashaka prototype nziza. Ariko kubice bya bisi bitari bisanzwe, ingingo ya mbere akenshi ni ikigeragezo cyakazi. Ndibuka umushinga wa gakondo ihererekanyabubasha ryo guhuza imirongo kuri sisitemu yisubiramo. Verisiyo ya mbere ya CNC yakozwe na aluminium 6061 yari itunganijwe neza. Ariko munsi yumutwaro, yerekanaga flex nkeya tutari twiganye, itera ihinduka ridakwiye. Tugomba gusubira inyuma, ntabwo kuri moderi ya CAD, ahubwo twasubiye mubikoresho. Guhindukira kuri aluminium 7075-T6 no kongeramo urubavu ruto twabonye ku gice cyamakamyo aremereye byarakemutse. Porotype ntabwo yananiwe; yari intambwe ikenewe mugikorwa cyo gusuzuma.
Umusaruro muke ukora-wenda ibice 50 kugeza 200-ni ahantu heza kuri iyi niche. Ntabwo ari ubukungu kuri kashe nini ipfa. Aha niho inzira nka shell mold casting, QSY kabuhariwe, kumurika ibice bya ferrous. Ubona ubuso bwiza bwo kurangiza no gutuza kurwego rwa geometrike idafite igiciro cyinshi cyo gupfa ibikoresho byuzuye. Kugirango ukore 100 bespoke ubundi buryo bwo gushiraho adapt kumato azamura sisitemu y'amashanyarazi, bwari bwo buryo bwonyine bushoboka. Ubundi buryo bwatunganyirizaga buriwese kuva kumurongo ukomeye, wikubye gatatu igiciro.
Igiciro nyacyo ntabwo buri gihe mubiciro byigice. Ni mu kwemeza. Nigute ushobora kugerageza ibice 50? Ntushobora kubishyira muri bisi kumwaka. Wishingikirije kubintu bifatika, kugenzura gukomeye kuri gahunda y'icyitegererezo, kandi, cyane cyane, gusenya ibice bike kugirango unanirwe kwemeza umutekano. Ntabwo bidatunganye ariko birakenewe.
Kubabara Umutwe: Bikwiye, ariko Ntabwo Bikora Ikibazo
Kunanirwa gukomeye ntabwo biva mubice byacitse; bakomoka mubice bihuye neza kuntebe ariko bitera ibibazo muri sisitemu. Urugero rwiza ni urutonde rwimigenzo, yoroheje ya aluminiyumu yoroheje ya HVAC ifasha hejuru yinzu ya bisi. Zari zikomeye bihagije, zidashobora kwangirika, kandi zishimangiye neza. Ariko, ntitwigeze tubara igipimo gitandukanye cyo kwagura ubushyuhe hagati ya aluminiyumu n'ikariso y'icyuma. Nyuma yizuba ryizuba ryumuriro, imvururu zagaragaye mubyuma byo hejuru yinzu hejuru yumwobo. Agace kari keza; imiterere yari ifatanye ntabwo. Isomo mubitekerezo byo murwego rwa sisitemu, wize kubabaza.
Indi ngingo yo kwishyira hamwe ni hamwe no kwambara. Gusimbuza ibyambaye kingpin bushing hamwe nigice gishya, muri-spec igice rimwe na rimwe kiganisha ku bidakwiye kuko inzu ikandamo nayo irambarwa. Igisubizo kitari gisanzwe hano gishobora kuba gito cyane bushing cyangwa sisitemu ya shim ibice bibiri, ikintu utazigera ubona mubitabo. Nibikorwa bihuye nibitandukanya bitandukanya ibice bitanga ibisubizo.
Itumanaho hamwe na tekinoroji yo kubungabunga ni ngombwa. Ifoto idasobanutse y igice cyacitse kuri terefone yumukanishi, hamwe na kaseti iruhande rwayo, akenshi niyo ntangiriro. Wiga kubaza ibibazo byihariye: Ubuso bwo gushyingiranwa bwambarwa? Hoba hariho ibimenyetso byerekana? Byaruhutse gitunguranye cyangwa gutinda buhoro? Ibisubizo biyobora ibikoresho no guhitamo kuruta ibitabo byose byashoboka.
Agaciro k'umufatanyabikorwa wihariye
Gukora munzu biragoye kubakoresha bisi cyangwa amaduka mato ya retrofit. Ukeneye gushirwaho, ubuhanga bwo gutunganya, nubumenyi bwibintu. Ngiyo icyuho uruganda rwihariye rwuzuza. Isosiyete nka QSY ntabwo ari iduka gusa; bahinduka umugwi wikipe yawe yubuhanga. Amateka yabo yimyaka 30 mugukina no gutunganya bivuze ko bashobora gushyira ahagaragara ibibazo bishobora kuvuka hakiri kare - nko gutanga igitekerezo gito cyo guhindura inguni kuri casting kugirango birinde kwikinisha ahantu hafite ibibazo byinshi, cyangwa gutanga inama yuburyo butandukanye bwo gutunganya uruganda. ibyuma bidafite ingese kwirinda akazi gakomeye.
Ubushobozi bwabo muburyo bwombi no gushora imari ni urufunguzo. Igikonoshwa ni cyiza kubinini binini, binini cyane-ibice bya ferrous nkibice byubatswe cyangwa amazu. Gushora imari ni ukujya kubintu bito, bigoye mubice bidasanzwe, nka sensor mount cyangwa ibice bya sisitemu ya lisansi ikenera ibice byimbere. Kugira byombi munsi yinzu, wongeyeho CNC kurangiza, byerekana inzira zose. Urashobora kubona urutonde rwibikorwa nibikoresho kurubuga rwabo, https://www.tsingtaocnc.com. Kubantu bakura ibice, uko guhuriza hamwe kugabanya guhuza umutwe hamwe no kubazwa ibyakozwe.
Ubwanyuma, ubucuruzi bwibice bitari bisanzwe byerekeranye no kwizerana no gukemura ibibazo. Ntabwo ari kugura ibicuruzwa. Urizera uwabikoze kugirango asobanukirwe ibisabwa bitavuzwe - kunyeganyega, inzinguzingo zumuriro, imiterere yimiti, hamwe nubugome bukabije bwa gahunda yo kubungabunga. Umufatanyabikorwa mwiza ntabwo atanga igice cyo gucapa gusa; bafasha gutunganya icapiro ukurikije ibigiye gukora mumuhanda. Ngiyo itandukaniro hagati yigice gisubiza bisi muri serivisi nimwe itanga guhamagarwa mumezi atatu.
