Ubwiza-bwiza ibicuruzwa bikozwe nifu ya metallurgie ntugahure gusa na spes-barokoka igitutu cyumuvuduko, barwanya kwambara nabi, kandi bafite kwihanganira gukomeye nyuma yibihumbi. Ariko dore ibyo abaguzi benshi birengagiza: ifu ya metallurgie yonyine ntabwo yemeza imikorere. Itandukaniro nyaryo nuburyo uruganda rwumva neza * imiterere yimikorere *: niba cobalt alloy nozzle igaburira amazi ya hydraulic yubushyuhe bwo hejuru cyane mu ruganda rwo hanze, cyangwa inzu ya pompe ya piston igomba gukuramo ihungabana rya torsional mu bucukuzi bw'amabuye y'agaciro. Aho niho siyanse yibikoresho ihura nubushake-kandi aho QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. Gutanga ibisubizo bisubirwamo.
Twabonye imishinga myinshi ihagaze kuri prototype-ntabwo ari ukubera ko igishushanyo cyatsinzwe, ariko kubera ko utanga isoko yafashe igice nka geometrie, ntabwo akora. Ku kigo cyacu cyujuje ISO muri Qingdao, buri kintu cyose gitangirana nikibazo: * Mubyukuri iki gice gikora iki muri sisitemu? Winch center shaft roller ntabwo ari misa izunguruka gusa-ni umutwaro utwara umutwaro wohereza umuriro wa kN 120 mugihe urwanya ruswa-spray. Iyo mitekerereze ihindura ibintu byose: guhitamo ibikoresho, umwirondoro wa sinteri, kuvura ubushyuhe nyuma yo gutunganya ubushyuhe, ndetse no kugenzura inshuro.
Ubushobozi bwacu bukomeye buri muburyo bwo gutunganya amavuta asunika inganda zisanzwe kurugero rwarwo - cyane cyane AMS 5387 cobalt alloy na T800 yo mu rwego rwa superalloys. Ibi ntabwo aribikoresho "bigoye-kumashini" kubwimpanuka. Matrike ya chromium-tungsten-molybdenum itanga ubukana budasanzwe no guhangana na galling - ariko birasaba kandi kugenzura neza imiterere yingano no gukwirakwiza karbide. Ntabwo dushyira hanze gucumura. Dufatanya gutezimbere imyirondoro hamwe nabatanga ibikoresho byemewe byemewe, twemeza gradients yubucucike dukoresheje ihame rya Archimedes hamwe na micro-CT scan, kandi tugenzura uburinganire bwa microstructure mbere yuko CNC itangira. Kurugero, cobalt alloy nozzles ihora igera kuri 99.2% ugereranije nubucucike bwa Rockwell C 42-46 - birakomeye mukurwanya isuri mumapompe yangiza. Kandi yego - tugerageza buri cyiciro turwanya ASTM B311 na ISO 2738. Ntabwo ari ku mpapuro gusa.
Guhuza Vertical ntabwo ari ijambo ryo kwamamaza hano-nuburyo twirinda gutembera kurwego. Iyo umukiriya yohereje igishushanyo cya GD&T kumashanyarazi akoresheje ± 0,02 mm kwihanganira imyanya umunani kumyobo umunani, dukoresha casting, kugabanya imihangayiko annealing, gukora imashini nyinshi, hamwe no kurangiza hejuru yinzu. Nta ntoki. Nta kongera gushiraho. Nta gukeka kubyerekeranye no kugoreka ubushyuhe hagati yimikorere. Ingirabuzimafatizo zacu za CNC zikoresha ubugenzuzi bwa Renishaw hagati; laboratoire yacu ya CMM yemeza imibare ihambaye kurwanya ibihangano bikurikiranwa na NIST. Kubyuma bikoreshwa muri hydraulic manifolds, dukomeza ibintu byose bikurikirana uhereye kumubare muto kugeza kuri raporo yubugenzuzi bwa nyuma - harimo isesengura ry’imiti (OES), umurongo wikizamini cya tensile, hamwe n’ibiti byerekana ultrasonic. Niba igice cyananiranye, tuzi neza impamvu-nuburyo bwo kugikemura mbere yubwato bukurikira.
Gutanga kwisi-kwose ntabwo bijyanye n'umuvuduko wonyine-bijyanye no guhanura. Twohereje ibice birenga 1200 bya pompe byabigenewe muri OEM yo muri Amerika ya ruguru bisaba ibyangombwa bya PPAP Urwego rwa 3, kugenzura inzira ya AS9100, hamwe no kwakira zeru-zero kubiterane bikomeye byumutekano. Abayobozi bacu b'imishinga ntibakurikirana gusa igihe ntarengwa-berekana ibimenyetso byerekana umusaruro mugihe cyo gushushanya: ibice bito cyane bikunda kurwanira mumazu yubatswe n'umucanga, ibicuruzwa bidashoboka gukora imashini idafite inkunga ya EDM, cyangwa ubuso burangiza bidahuye nibisabwa byo gufunga. Umukiriya umwe w’Uburayi yagabanije igipimo cy’ibikoresho byo guteranya valve ku kigero cya 68% nyuma yo kuva mu ruganda rusanzwe rugana mu buryo bwo gutunganya imashini ya Hybrid - kubera ko twahinduye uburyo bwo kwinjiza amarembo * kandi * tunonosora uburyo bwa nyuma bwo guhinduranya kugira ngo tubungabunge imihangayiko isigaye hafi y’ahantu hafunze.
Niba ukeneye ibicuruzwa bikozwe nifu ya metallurgie ibyo gukora - ntabwo byatsinze igenzura gusa - tangira usabwa gukora, ntabwo bishushanya gusa. Baza uburyo utanga isoko yemeza uburinganire bwa geometrike igoye. Saba ibimenyetso byerekana microstructure igenzurwa murwego rwohejuru. Emeza niba protocole yubugenzuzi ihuye nibidukikije byawe bikoreshwa: gupima igihu cyumunyu kubice byinyanja, gusiganwa ku magare yumuriro wa peteroli, cyangwa kugerageza guturika kubirundanya umuvuduko mwinshi. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yubaka ingaruka, ntabwo yubahirizwa. Niyo mpamvu rero injeniyeri muri sisitemu ya hydraulic, ibinyabiziga byubwubatsi, hamwe ninteko yihariye ya pompe ikomeza kugaruka-ntabwo ari amagambo yo hasi, ahubwo ni kunanirwa mukibuga.
