
Iyo wunvise 'imashini yimyenda yimyenda', abantu benshi bahita bashushanya ibikoresho byoroshye cyangwa ibikoresho rusange. Ngiyo imyumvire ya mbere itari yo. Mubyukuri, nibintu byihariye, akenshi bitari bisanzwe bizana umuvuduko mwinshi cyangwa umuyaga uhagaze neza. Ntabwo yerekeranye nibintu ushobora kubona muri kataloge iyo ari yo yose; ni ibijyanye na injeniyeri ihuye neza nuburyo bwo kwambara, urwego rwibintu, hamwe n ibahasha yimikorere yimashini yimyaka 15 iracyakora amasaha atatu kumunsi. Ikibazo nyacyo ntabwo gifite igice gusa, gifite igice cyiza gikora nkumwimerere, cyangwa rimwe na rimwe, ndetse kikabaho igihe kirekire.
Ibibazo byinshi bitangira neza kurwego rwo gushakisha. Abaguzi bakunze kuvura bose imashini yimyenda yimyenda nkibikoresho byoroshye. Babona igishushanyo batekereza ko iduka ryimashini rishobora kubikora. Ariko niba igice cyambere cyari casting - vuga, inzu itwara abagenzi itoroshye yo kubamo imyenda - hanyuma ukagerageza kubihimbira kumasahani akomeye, urasaba ibibazo. Guhangayikishwa imbere, uburemere, imiterere yingano byose bizaba bibi. Irashobora guhura, ariko izananirwa munsi yumutwaro wikizamini mugice gito. Nabonye ibi bibaho n'amaboko ya tensioner. Iduka ryasya imwe kuri blok, ryatsinze igenzura ryambere, ariko riracika mugihe cyicyumweru cyo kwishyiriraho. Umwimerere wari icyuma gihindagurika gitera kubwimpamvu - kunyeganyega.
Aha niho itandukaniro riri hagati yimirimo yo gushinga no gutunganya neza. Kubice biterwa n'ingaruka cyangwa guhora guhindagurika, inzira yo gukora ni igice cyigishushanyo. Ntushobora kubatandukanya. Isosiyete nka Qingdao Qiangsenyuan Technology (QSY) ibona ibi kuko imaze imyaka isaga mirongo itatu ikora no gutunganya. Ntabwo bareba gusa ibipimo byanyuma; barabaza kubyerekeye gusaba, imbaraga zirimo. Amateka yabo maremare mugushushanya no gushora imari bivuze ko bumva ko kumurage myinshi imashini yimyenda yimyenda, gutora inzira niyo ntambwe yambere, idashobora kuganirwaho. Urashobora kubona uburyo bwabo burambuye kurubuga rwabo kuri https://www.tsingtaocnc.com.
Guhitamo ibikoresho muri casting ni urundi rwego. Ntabwo ari ibyuma gusa. Kuri gari ya moshi iyobora murwego rwo guhumeka ihora ihura nimiti yangirika, ibyuma bisanzwe bya karubone bizangirika. Urashobora gukenera CF8M idafite ibyuma bishora imari. Cyangwa kubushyuhe bwo hejuru cyane hafi yamahema yamahema, kwihanganira kunyerera kwa nikel-ishingiye kumavuta iba iyambere. Ubunararibonye bwa QSY hamwe na alloys zidasanzwe nka cobalt na nikel zishingiye kuri nikel hano. Ntabwo ari amasomo; ni ukumenya ko ibisobanuro bitavanze neza kubice byerekanwe nubushyuhe biganisha ku kurambura ibiza no kudahuza imashini.
Mu rusyo, igitutu gihora. Imashini iramanutse, abashinzwe umusaruro bahumeka ijosi, kandi utanga isoko asezeranya igice kijyanye muminsi ibiri nibyumweru bitandatu kubice bya OEM. Ikigeragezo ni kinini. Nigeze guhamagara mbere, mpitamo isoko iva mukarere ihwanye nigice cyimashini ikomatanya. Ubukomezi bwakuweho amanota make kurwego rwa Rockwell C. Bisa nkaho ari ntagaciro. Ariko mubikorwa, yambaraga uburiri bwurushinge rurwanya umuvuduko wihuse, bitera kunanirwa kwa kabiri, bihenze cyane. Igiciro cyo kumanura kuva kuri caskade yagabanije kuzigama kwambere.
Aha niho hasobanutse mubibazo byimyororokere, cyane cyane kubice byo kwambara. Ntabwo ari ugukubita gusa kwihanganira ibipimo. Nukwigana hejuru yubuso, umwirondoro wo kuvura ubushyuhe (uburebure bwimbitse, gukomera kwibanze), ndetse rimwe na rimwe ndetse no gusiga cyangwa gutwikira. A. imashini yimyenda igice nk'ikintu gikiza cyangwa insinga itonyanga ifite ubuso bwihariye bwo kugabanya kugabanya ubukana hamwe nintambara. Kurangiza gato, bitagaragara ku jisho, byongera igipimo cyo kumeneka ku buryo butangaje.
Gukora CNC nubukemurampaka bwa nyuma hano. Nyuma yo kugira amajwi ya casting cyangwa impimbano yambaye ubusa, imashini isobanura geometrie ikora. Kuri sosiyete nka QSY, ubushobozi bwabo bwo gutunganya CNC nicyo gifunga ikizunguruka. Ni ikintu kimwe kubyara casting nziza ya mashini yo kuboha; nubundi gukora imashini yacyo igoye hamwe nibisabwa byukuri byukuri hamwe nuburinganire bwubuso kuburyo bihuza neza nibindi bice byimuka. Ikosa rya micron-urwego muburyo bwa kamera risobanura uburyo bwo kudoda nabi.
Reka ntange urugero rufatika. Twagize ikibazo cyo gutsindwa kenshi hamwe na spindle Drive flanges kumurongo wimpeta ishaje izunguruka. Igice cya OEM cyahagaritswe. Uburyo bwo kunanirwa buri gihe wasangaga umunaniro ukomoka mu mfuruka yimbere - itera impagarara. Kwandukura gusa igishushanyo gishaje byari gukomeza ikibazo.
Twakoranye numufatanyabikorwa wa tekiniki (uruganda rukora imashini rusa na moderi ya QSY) kuri redesign. Intego yari igitonyanga-cyasimbuwe gikemura intandaro. Ubwa mbere, batanze igitekerezo cyo guhindura ibintu kuva mubyiciro byambere byibyuma bikajya mubyuma birwanya umunaniro mwinshi wa nodular kugirango bigabanuke neza. Noneho, binyuze mubushoramari, bashoboye kubyara igice hamwe na radiyo yuzuye yuzuye muri iyo mfuruka y'imbere, ikintu kidashoboka kugerwaho hifashishijwe imashini yonyine. Ubwanyuma, iduka ryabo rya CNC ryarangije isura yimbere hanyuma irambura bore kumurongo wambere.
Igisubizo nticyari igice gusa; byari ukuzamura. Igihe giciriritse hagati yo gutsindwa cyiyongereye cyane. Iyi nzira - isesengura ryananiwe, gusubiramo ibintu, kumenya-gutunganya ibishushanyo mbonera, no kurangiza neza - nibyo bitandukanya uwatanze ibice nibitanga ibisubizo. Nubwoko bwimbaraga zikoreshwa mubikorwa byinganda isosiyete ifite imyaka 30 mugukina no gutunganya ikusanya, nkuko bigaragara mumateka yimikorere ya Qingdao Qiangsenyuan Technology Co., Ltd.
Ikindi kintu cyubugome ni igihe cyashaje. Uruganda rukora imyenda rukora imashini mumyaka 20, 30. Uruganda rwumwimerere rushobora kuba rwaravuye mubucuruzi cyangwa rukareka gushyigikira ubwo buryo. Igishushanyo cyawe gishobora kuba fotokopi yazimye ya fotokopi. Aha niho hageragezwa guhinduka kwabatanga isoko. Bashobora gukora uhereye kubice by'icyitegererezo? Bashobora guhindura-injeniyeri ikintu cyambarwa no kubara imyenda kugirango bagabanye ibipimo byumwimerere?
Ndibuka ko nagerageje gushakisha ibikoresho bya vintage warping creel. Nta gishushanyo cyabayeho. Twohereje abasigaye bavunitse, basizwe. Amahugurwa abishoboye azayasikana 3D, ariko rero umurimo nyawo uratangira: injeniyeri agomba gusobanura amakuru, gutandukanya ibintu byashushanyijemo byangiritse n’ibyangiritse, akanifashisha imfashanyigisho zinyuranye kugira ngo amenye umwirondoro w’amenyo hamwe n’inguni. Ni akazi k'iperereza. Bisaba kwihangana nubushake bwo gusubiramo - gukora prototype, kugerageza, no guhinduka.
Ibi ni ibintu bisanzwe. Irashimangira impamvu gufatanya nuwahimbye utanga serivisi yuzuye - kuva guhitamo ibikoresho no gukora (casting) kugeza kumashini ya nyuma - bifite agaciro kanini. Irema ingingo imwe yinshingano. Ntabwo uhinduranya gukina hagati yabacuruzi batatu batandukanye, gutakaza ibisobanuro no kongera igihe cyo kuyobora kuri buri ntambwe.
Noneho, iyo ntekereje imashini yimyenda yimyenda ubungubu, ntabwo ntekereza ibice byitaruye. Ndatekereza kumurongo wo kwizerwa. Ihuriro ryose rifite akamaro: ibisobanuro bifatika byerekana neza (ibyuma bikozwe mucyuma, ibyuma bivanze, bitagira umwanda), uburyo bukwiye bwo gukora (shell mold casting for volume, ishoramari kubintu bigoye), gutunganya neza, hamwe no kugenzura ubuziranenge bwanyuma ko atari ugucapa gusa, ahubwo bihuye nintego.
Intego ntabwo ari iyo kubona imashini yongeye gukora. Nukugirango ikore neza kwizunguruka ryubutaha, nibindi nyuma yibyo. Igiciro cyigice ni gito ugereranije nigiciro cyigihe cyateganijwe cyangwa ibyangiritse byongeye. Nibyo kubara umwuga.
Niyo mpamvu ibisobanuro birambuye kurubuga nka tsingtaocnc.com, byerekana ubuhanga bwigihe kirekire haba muri casting na CNC gutunganya ibikoresho bitandukanye byubwubatsi, byumvikana. Ikarita yerekana neza isi nyayo, ivurunganye, kandi isaba gukomeza imirongo yimyenda igenda. Igice cy'iburyo ntabwo ari ikintu; ni ibisubizo byinzira nziza.