Urabona iryo jambo ahantu hose-uruganda rukora neza rwa CNC. Byahindutse ijambo rito, sibyo? Amaduka menshi ayashyiraho kashe kurubuga rwabo mugihe baguze VMC yakoreshejwe. Ariko ubusobanuro nyabwo ntabwo ari ukugira imashini gusa; bijyanye nibibaho mbere yuko spindle itangira. Ikinyuranyo nyacyo akenshi kiri muburyo bwo kugenzura no gusobanukirwa ibintu, ntabwo ari urupapuro rwihariye. Nabonye imishinga myinshi yataye umurongo nuwabitanze ufite ibikoresho byiza ariko uburyo butari bwo.
Urufatiro Ntabwo ari Ibyuma gusa, Ni Amateka
Aha niho kuramba bitangiye gusobanura ikintu. Fata isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY). Iyo umaze imyaka isaga 30 mu gukina no gutunganya, ntabwo uba ukata ibyuma gusa; ucunga umurage wibikoresho ubwabyo. Bakora ibintu byose uhereye kubishishwa kugeza kubushoramari, hanyuma bakazana munzu yo gutunganya. Ukwo gukomeza ni ngombwa. Niba urimo gutunganya nikel ishingiye kuri nikel ishoramari, umusore uyobora CNC akeneye kumenya uburyo icyo gice cyicyuma cyashongeshejwe cyasutswe kandi gikonje. Ayo mateka yimbere agira ingaruka kumurongo wibikoresho hamwe no gukomera imbaraga muburyo iduka ryimashini yo hanze idashobora na rimwe guteganya neza.
Irema ubundi buryo bwo kubazwa. Iyo uruganda nububiko bwimashini biri munsi yinzu, post-mortem mugice cyakuweho ni inyangamugayo. Byari ikibazo cyo kuganira, cyangwa hari ikuzimu cyo kugabanuka munsi yubutaka? Ndibuka umushinga wa hydraulic manifold aho twagiye dukomeza kashe ya kashe. Amaduka yo mumashini yo hanze yakomeje kongera gukora kugirango yihangane cyane, ariko ikibazo cyakemuwe nubushake buke mubyuma byumwimerere byagaragaye gusa mubitutu. Igikorwa gihujwe nkibya QSY birashobora gufata iyo nsanganyamatsiko mbere kuko itsinda ryabo ryimashini rivugana nitsinda ryabo ryashinzwe. Gusubiramo ibitekerezo ni bigufi.
Ibi ntabwo ari amahame. Gukorana n'amavuta adasanzwe nka cobalt cyangwa nikel-ishingiye kuri nikel ntabwo ari nko gukora ibyuma byoroheje. Igiciro cyibikoresho kiratangaje, kandi igihe cyo gutunganya ni kirekire. Ntushobora kwihanganira kuba kuri itera ya gatanu. Ibisobanuro bigomba kubakwa kuva mubikorwa byambere-igishushanyo cyo gukora abakinnyi. Niba urufatiro ruzimye na bake ubara kugabanuka, urwana intambara itoroshye na CNC nyuma, nubwo Haas yawe yaba ari ukuri. Nukuri Isosiyete ikora neza ya CNC byinjijwe mu ruganda rwumva neza iyi mbyino.
Icyitonderwa ni inzira, ntabwo ari kwihanganira
Umuntu wese asubiramo kwihanganira gukomeye. +/- 0.001 santimetero, +/- 0.0005, urabyita. Ikizamini nyacyo nuburyo ubifata ku gice cya 1 no ku gice cya 1.000, cyane cyane hamwe nibintu bitandukanye. Kumaduka yimashini yihariye igura ibishishwa bibisi cyangwa ububiko, ibikoresho byinjira ni agasanduku kirabura. Kubakinnyi bahujwe, nibihinduka bizwi. Kurubuga rwabo, tsingtaocnc.com, urashobora kubona urugero rwabo - guta ibyuma, ibyuma, bitagira umwanda, ibyo bivanga bidasanzwe. Ubushobozi bwo gutunganya neza buramenyeshwa imyaka mirongo yo kumenya uko buri kimwe muri ibyo bitwara munsi yigikoresho.
Ibi nabyize inzira igoye hakiri kare. Twashakishije ibicuruzwa bigera kuri 17-4 PH bidafite umucuruzi umwe hanyuma tubyohereza mububiko bwimashini buzwi cyane kugirango turangize. Ingingo ya mbere yari itunganye. Mugice cya gatatu, twari dufite drift ya dimension hamwe no kwambara ibikoresho biteye ubwoba. Ikibazo? Kuvura ubushyuhe budahuye buva kubishingwe bigira ingaruka kumashini. Amaduka yimashini yari meza cyane mugukata, ariko barabyitwayemo, ntibagenzura. Bishyizwe hamwe Isosiyete ikora neza ya CNC igenzura ubushyuhe bwumuriro na metallurgie hejuru. Barashobora guhindura imyitwarire yibintu mbere yuko ikubita uburiri bwa CNC, bigatuma ubusobanuro busubirwamo cyane.
Irahindura ikiganiro kuva Urashobora kwihanganira kwihanganira? Nigute twashyiraho urwego rwose rw'agaciro kugirango twemeze uku kwihanganira? Ibi birimo kurambirana, birambuye. Nkokugira ibice byabigenewe, bigenzurwa nubushyuhe bwo guteramo ibisanzwe kugirango bivemo mbere yo gutunganya. Cyangwa gushushanya ibice byerekeranye no guta amanota ya datum afite akamaro kubiterane byanyuma, ntabwo byoroshye kubakanishi. Ntabwo ari igitsina kuruta kuvuga 5-axis icyarimwe gusya, ariko nibyo bituma precision ihoraho.
Imitekerereze ya Tooling muri Prototype Isi
Hano hari amakimbirane agaragara hagati yivanga ryinshi, rito-rito ya prototype akazi nubushobozi bwubugome bukenewe kubwukuri. Amaduka amwe azobereye muri prototypes abona ibintu byoroshye kuko buri gice kiratandukanye. Abandi bakora akazi keza cyane ntibashobora kumenyera. Isosiyete yakuze binyuze mu gukina no gutunganya akenshi ifite imitekerereze ya Hybrid. Bavura akazi kose, kabone niyo kamwe, hamwe na disipuline yo gukora umusaruro, kubera ko mwisi yabo, ko umwe umwe ashobora kuba prototype yikibumbano kizatangira ibihumbi.
Ndashima iyo mbonye iduka ryimashini rigikora progaramu yintoki kugenzura kugenzura ibintu bigoye, ariko ifite sisitemu ikomeye ya DNC kuri gahunda zemejwe. Yerekana uruvange rwubuhanzi na sisitemu. Gusura ikigo nka QSY, ushobora kuba ubibona. Abanyabukorikori bo mu ishuri rya kera bashobora guhanga amaso casting kandi bazi aho bafata igice cya mbere, bakorana ninganda nshya za CNC. Ibi ningirakamaro kubice bigoye gushora imari hamwe nurukuta ruto. Porogaramu ya CAM irashobora kuba itunganye, ariko umunyabukorikori azi gufata pasiporo ku gipimo gito cyo kugaburira kuko ashobora kubona igice gihindagurika gato murwego. Ibyo ntibisobanutse neza.
Ibi bigera no gucunga ibikoresho. Kubisanzwe bidasanzwe, ukoresheje urwego rumwe rwose rwo gushiramo, igipfundikizo kimwe, uhereye kubintu bimwe bitanga isoko. Amaduka agira uruhare runini muri ibi bikoresho ntabwo ategeka gusa ibyuma byinjiza ibyuma. Bazagira amanota yihariye ya Inconel na Hastelloy, kandi ibikoresho byabo byateguwe neza. Byumvikane neza, ariko guhinduranya insimburangingo mubice bitandukanye birashobora guhindura imbaraga zo gukata bihagije kugirango bigire ingaruka kumiterere yikigereranyo cyoroshye, igice cyarangiye. Shitani iri muribi bisobanuro.
Iyo Precision ihuye nisi nyayo yo gutanga
Ubushobozi bwa tekinike bwose nta gaciro bufite niba igice kigeze gitinze cyangwa itumanaho ntirisobanutse. Aka ni akandi gace aho moderi ihuriweho yerekana imirongo yayo. Niba urimo ukorana nubucuruzi bwimashini ikinisha kandi hari gutinda kuva kubishingwe, ni umukino wamakosa. Hamwe nisoko imwe itanga isoko nka Qingdao Qiangsenyuan Technology Co., Ltd., inshingano zirashimangiwe. Bafite ingengabihe yose kuva ku itanura kugeza igice cyarangiye. Ibi bihatira disipuline ifatika kandi igenzurwa.
Urubuga rwabo, tsingtaocnc.com, ivuga umwihariko wabo. Nta masezerano arenze hejuru. Icyo ni ikimenyetso cyiza. Mubunararibonye bwanjye, amaduka atondekanya ubushobozi bwihariye nka shell mold casting hamwe no gutunganya CNC mubisanzwe biroroshye kubyitwaramo. Bazi inzitizi zabo. Kurugero, bazakubwira imbere yuko igice cyoroshye cya cobalt-chrome alloy igice kizakenera icyumweru cyinyongera cyo gukonja buhoro mumushinga kugirango wirinde guhangayika, hanyuma bikagira ingaruka kuri gahunda yo gutunganya. Nibyo intel bifite agaciro kubikorwa byanjye byo gutegura umusaruro.
Inzira yo gusubiramo nayo iba ifite ibisobanuro byinshi. Aho kugirango ubone amagambo yatanzwe ashingiye kuri theoretical perfect casting, ubona cote kubikorwa byose byo gukora. Ibi birimo ikiguzi cyibikorwa byo gukiza. Vuga casting isohoka ifite inenge ntoya ahantu hadakomeye. Itsinda ryabo murugo rirashobora gusuzuma muminota niba rishobora gusudwa no kongera gutunganywa, nibiki bikora kubiciro nigihe. Amaduka yimashini yo hanze yakwanga gusa casting, ikagusubiza kuri kare imwe hamwe na fondasiyo. Uku kugenzura kwuzuye, birasekeje, niki cyemerera ukuri Isosiyete ikora neza ya CNC kugirango birusheho guhinduka kandi byizewe.
None, Mubyukuri Urashaka Niki?
Umunsi urangiye, mugihe ushakisha umufasha wawe, ntabwo uba ushaka iduka rifite igorofa risukuye hamwe nimashini nshya za DMG Mori. Urimo gushaka ubumenyi bwashinze imizi. Ubwoko buturuka kumasuka ibihumbi byubushyuhe bwicyuma hanyuma ugomba kubikora byose. Nukureba urugendo rwose rwigice. Isosiyete irumva ibisekuruza bya bilet cyangwa casting bashyiramo vise?
Nibyo muyunguruzi nkoresha ubu. Bashobora kumbwira kubyerekeranye n'imikoranire hagati ya sisitemu yo gutangiza ishoramari hamwe nicyerekezo gituruka ku ngano, kandi nigute ibyo bigira ingaruka kubikorwa byabo byinzira zikomeye? Niba babishoboye, batekereza nkuwabikoze, ntabwo ari abashoramari gusa. Numufatanyabikorwa mubikorwa nyabyo.
Ibigo byahindutse muri ubu buryo, nka QSY hamwe na fondasiyo yimyaka icumi, byerekana urwego rutandukanye. Uwiteka CNC gutunganya neza batanga ntabwo ari serivisi yihariye; nicyiciro cyanyuma, gikomeye cyingirakamaro igenzurwa ninganda. Ibisobanuro bitetse kera cyane. Kandi mwisi yuzuye amaduka yimashini ikata ibyuma gusa, ubwo bugenzuzi bwibanze nicyo gitandukanya umucuruzi numufatanyabikorwa wukuri. Ni itandukaniro hagati yo kubona igice gihuye nicapiro, no kubona igice gikora gusa, cyizewe, burigihe.
