Iyo ba injeniyeri bagaragaje uruganda rukora ibyuma ibisubizo byumuvuduko wumuvuduko, amazu ya pompe, cyangwa shitingi ya winch, ntabwo bagura ibyuma gusa-barinda umutekano muke munsi yumurongo wa 300+, uburinganire bwa microstructure nyuma yo gusiganwa ku magare yumuriro, hamwe nubuso burangije kurwanya isuri yangiza. Twabonye imishinga myinshi ihagaze kuri prototype kuberako abacuruzi ba casting bafataga guhitamo amavuta nkibitekerezo-cyangwa bibi, amanota y'ibikoresho yasimbuwe atabimenyeshejwe. Precision ntabwo yongewe mumashini yanyuma. Bitangirana no kugenzura ibyuma, kubumba neza, hamwe na disipuline yatetse muri buri gusuka.
Impamvu Gutera Ibyuma Byananiranye-Kandi Mubyukuri Bikora
Kunanirwa kwinshi gusubira mu byuho bitatu byakwirindwa: icyemezo cyibikoresho bidahuye, icyemezo cyo kudahuza imashini, hamwe na protocole yubugenzuzi ifata GD&T nkubushake. Kurugero, inzu ya pisitori ya pisitori yubatswe ikozwe muri ASTM A216 WCB ibyuma birashobora guhura nibibazo - ariko niba imiterere yintete zirimo micro-shrinkage hafi yimbere yicyambu cya valve, ntanumubare wanyuma wa CMM wagenzuye uzagarura umuvuduko. Twapimye kugera kuri mm 0.18 zaho ziteye muri zone zashizwemo umucanga aho ibyapa byibanze byuzuzanya-bihagije kugirango bitume umurima unanirwa muri sisitemu ya hydraulic ikora hejuru ya 120 ° C.
Gukosora ntabwo ari ibizamini byinshi. Birakomeye kugenzura hejuru. Ibyo bivuze gushakisha ubushyuhe bwemewe hamwe nisesengura ryuzuye - ntabwo ari urusyo gusa - no kwemeza buri cyiciro kurwanya AMS 2301 kugirango gikubiyemo. Bisobanura gukoresha optique yoherejwe na sprosroscopi (OES) kumabari yinjira * mbere yuko * ishusho itangira. Kandi bivuze gushushanya sisitemu yo kwinjirira igabanya imivurungano mumuhanda wihuta cyane-cyane cyane kumyuma idafite ibyuma aho kugenzura delta ferrite bigira ingaruka itaziguye yo kurwanya ruswa mubidukikije bya peteroli bikungahaye kuri chloride.
Ubushobozi Bune butaganira kubutumwa-Ibice byingenzi
Nukuri uruganda rukora ibyuma umufatanyabikorwa agomba gutanga ibirenze ibyuma byasutswe. Ukurikije ibikorwa nyabyo byoherejwe muri Amerika ya Ruguru, Uburayi, no mu majyepfo y’amajyepfo ya Aziya, ubwo bushobozi bune butanga ibicuruzwa byizewe n’ibyago:
- Gukoresha uburyo bwihariye bwo kwemeza-Ntabwo busanzwe "ibyuma bidafite ingese", ariko byanditse byerekana uburyo bwo kuvura ubushyuhe bwa UNS S32750 duplex, byagenzuwe no kurwanya ruswa hagati ya ASTM A923, kandi bigenzura imiterere ya sigma iri munsi ya 1%
- Kwishyira hamwe guhagaritse kuva gushora imari kugeza 5-axis gusya-None rero itsinda rimwe rifite drift igaragara hagati yubuso bwa datum nubuso bwa nyuma bwo gutekesha imashini, bikuraho amakosa yo gutondekanya mubice nka AMS 5387 cobalt alloy pompe ibice
- Igenzura ryimikorere ryubatswe mubikorwa-Ntabwo ari igenzura gusa, ahubwo ni igeragezwa ryumuvuduko kuri 1.5 pressure umuvuduko wakazi, irangi ryinjira mubice byose bikomeye byo gusudira, hamwe no gushushanya amakarita yibice byatewe nubushyuhe
- Ibikoresho byuzuye kugirango ushushe umubare-Koresheje ibiti bya digitale ihuza buri kintu nacyo cyambere cyashonze, igipimo cyo gukonjesha, hamwe nimbonerahamwe yo kuvura ubushyuhe nyuma
Twigeze gukora ibice 47 byumuvuduko wa valve kuburayi OEM kubera ko uwabitanze yabanje gukurikirana imibare myinshi - ntabwo ashyushye kugiti cye. Igisubizo? Imbaraga zidahuye zitanga umusaruro murwego rumwe rukora. Gukosora ibyo bisaba kongera kugabanura igipimo cyibiryo, inzira yibikoresho, hamwe no gutanga ibicuruzwa bikonje - ingaruka zose zo hepfo ziterwa na metallurgical drift.
Aho Hybrid itunganya itanga ROI nyayo
Guterera wenyine ntibikunze gukemura ibibazo byumunsi. Nta nubwo CNC ikora. Igikorwa-cyiza cyane kibaho aho bahurira. Tekereza T800 ya cobalt ishingiye kuri alloy center shaft rollers kugirango ibinyabiziga bitwara imashini: guta umucanga bitanga ishusho ya net-net hamwe no kugenzura icyerekezo, ariko ibinyamakuru bitwara bisaba ± 0.005 mm kuzenguruka hamwe na Ra ≤0.4 μm kurangiza. Ibyo bisaba gahunda yo kuvura ubushyuhe bwuzuye - kuzimya ako kanya nyuma yo guhinda umushyitsi, kurakara mbere yo gutunganywa bikabije, hanyuma kugabanya impagarara nyuma yo gukata igice cya kabiri - kugirango wirinde intambara mugihe cyo gusya bwa nyuma.
Ubu buryo bwa Hybrid bugabanya umwanya wa 38% ugereranije na outsourcing ikurikiranye, hashingiwe kumibare yavuye mubicuruzwa 22 byaciriritse byoherejwe muri 2023.Bigabanya kandi ibisigazwa. Iyo gukina no gutunganya bisangiye gahunda imwe ya CMM hamwe nubusobanuro bwa GD&T, tubona igipimo cya 92% cyingingo ya mbere yo gutambuka kuri geometrike igoye nka fondasiyo ya pompe idasanzwe hamwe nudusanduku twinshi hamwe nuduce twamazi.
Guhitamo Ibikurikira Byuma Byumushinga
Baza ibi bibazo bitanu mbere yo gusinya PO:
- Urashobora kunyereka raporo zawe eshatu za nyuma za OES kubushyuhe bwa UNS S31603 - ukemeza ko byose byaturutse mu ruganda rufite icyemezo cya EN 10204 3.1?
- Ese uburyo bwawe bwo guta umucanga burimo amafaranga yo kugabanuka yahinduwe kugirango coefficient yacu yihariye yo kwagura ubushyuhe-cyangwa ukoresha ameza rusange?
- Iyo twohereje igishushanyo hamwe na ASME Y14.5 GD&T guhamagarwa, ninde ukora isuzuma ryibikorwa-kandi ni ikihe kigereranyo cyawe cyo guhindura ibitekerezo?
- Nigute ushobora gukora ibikoresho bidahuye byavumbuwe mugihe cyo kugenzura kwa nyuma? Ese abasimbuye baterwa mumasaha 72 - cyangwa dutegereje gusuka gutaha?
- Ese inyandiko zawe zujuje ubuziranenge zishobora kwerekana ISO 9001: 2015 kubahiriza * ibyiciro byose - harimo kugenzura ibikoresho byinjira, kugenzura ibipimo, no kugerageza kwa nyuma?
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikora ikigo cyujuje ISO muri Qingdao aho ibyuma n'ibyuma bidafite ibyuma bikozwe murwego rwo kugenzura - ntabwo ari ibisanzwe, ahubwo ni inzira isanzwe. Ibyibandwaho kuri sisitemu ya hydraulic, ibikoresho bya peteroli na gaze, hamwe ninteko zipompa zambara cyane bisobanura buri kintu cyose cyakozwe - kuva chimie ya binder chimique kugeza kuri CNC ikurikiranwa ryibikoresho - byashyizwe mubikorwa kugirango bikore, ntabwo byubahirizwa gusa. Uzasangamo ibipimo bya tekinike byuzuye hamwe nibyemezo bifatika kuri https://www.tsingtaocnc.com.
Igihe kizaza ni icy'abafatanyabikorwa bafata gukina nk'intambwe y'ibicuruzwa, ariko nk'igikorwa fatizo cy'ubunyangamugayo. Iyo igice cyawe gikora kumupaka wibintu, itandukaniro riri hagati yo gutsinda no gutsindwa ripimirwa muri microne - kandi byemejwe mubyuma byuma.
