
Iyo wunvise 'tilt gravity die casting', ishusho yambere ikunze kugaragara niyi nzira yoroshye, yimikorere isuka ibyuma bitagira inenge. Mubyukuri, nibyinshi bigenzurwa, nkana. Igitekerezo cyibanze kiroroshye: aho kujugunya icyuma gishongeshejwe neza, uhinduranya ifu kugirango icyuma cyuzure gahoro gahoro, bigabanya imvururu. Ariko hano niho igitekerezo gihurira nu iduka - kubona uwo muvuduko uhengamye hamwe nu mpande zombi ku gice kitoroshye, cyane cyane hamwe n’amavuta avanze, niho imyaka ibarirwa muri za mirongo ivumbi ryibanze ryinjiza.
Reka dusenye 'kugoreka'. Ntabwo ari imashini nziza, nubwo zihari. Nukugenzura ibyuma imbere. Mubisanzwe bya gravit isuka, ubona ingaruka zamazi. Kubintu bimeze nkurukuta ruto cyane rutagira ibyuma bya valve inzu, iyo ni resept yo gushiramo okiside no gukora ibicu. Inzira igoramye ireka icyuma kizamuka kurukuta rwurwobo. Tekereza gusuka byeri buhoro buhoro no kuyishiramo. Iyambere iguha umutwe mwiza, uwanyuma akajagari. Mu magambo y'icyuma, 'umutwe' mwiza bisobanura gaze nkeya hamwe nuburyo butandukanye bwimbuto.
Ndibuka akazi twakoze imyaka yashize kubatwara pompe muri duplex idafite. Umukiriya yari afite ibibazo byo kugabanya ububobere muri hub hagati hakoreshejwe uburyo gakondo. Twagiye impaka kuburyo bunoze. Gushidikanya kwambere kwari igihe cyigihe - nta gushidikanya ko gahoro gahoro. Ariko kwishyura byari mu gipimo cyagabanijwe. Mu kugoreka, twerekeje kuri centre yubushyuhe ya casting muburyo buteganijwe, ibyo bigatuma gushyira ibicurane hamwe ningaruka hafi ya siporo yubumenyi aho kuba umukino wo gukeka. Umusaruro wiyongereyeho hafi 15%, kuri kiriya giciro cyibikoresho, bifite ishingiro gusuka buhoro.
Aho igaragarira rwose ni hamwe nuruvange rwihariye QSY ikunze gukora, nka nikel. Ibi birasa neza, birakomera vuba, kandi bihenze. Ntushobora kwihanganira imvururu ziganisha ku gushiramo uzasanga gusa mugihe cyo gutunganya. Kugoreka biba ngombwa, ntabwo ari amahitamo. Ni igisubizo gifatika cyo kugenzura kuzuza muburyo isuka igororotse akenshi idashobora guhura na geometrike igoye.
Ubu ni ubugenzuzi rusange. Ibipimo bigoramye byicyuma ni isi itandukanye niyindi ya cobalt. Ukoresheje icyuma, urimo guhangana nubworoherane bwiza ariko impengamiro yo gushiraho imyanda niba isuka ari urugomo cyane. Umuvuduko uciriritse ukora. Ariko hindukira kuri nikel ndende, kandi umukino urahinduka. Icyuma ni 'kigufi', ntabwo gitemba byoroshye. Ukeneye intangiriro ihanamye kugirango ibone icyuma kigenda, hanyuma gahoro gahoro, kugenzurwa kurangiza kugaburira ibice bikomera byanyuma.
Ibi twabyize inzira igoye kumushinga hakiri kare kuri bracket irwanya ubushyuhe. Gukoresha icyuma-cyogosha icyuma kuri tike ya nikel-chromium ivanze byaviriyemo gukonja gukonje kumpera yinyuma. Icyuma cyarimo uruhu mbere yuko umwobo wuzuye. Gukosora ntibyari kwihuta gusa; byari bijyanye no kubanza gushyushya urupfu ukundi no gutangira kugoreka cyane kugirango ubone imbere yihuta, hanyuma ukabitindaho neza. Niyi mbyino hagati yubushyuhe, umuvuduko uhengamye, ninguni ubona gusa kuva hejuru inshuro nke.
Aha niho uburambe bwibintu byashingiweho, nkimyaka 30 idasanzwe QSY ivuga, iba igaragara. Ntabwo ari ukugira ibikoresho gusa; bijyanye no kugira inzira yibikorwa ikorana na Inconel 718 na 304 idafite umwanda. Inzira igoramye yerekana akamaro k'ubwo buryo bworoshye. Uburyo rusange buzaguha rusange, akenshi bufite inenge, ibisubizo.
Igishushanyo mbonera cyo guhanagura kiratandukanye. Sisitemu yo kwinjirira no kwiruka biroroshye muburyo bumwe kuko ntabwo wishingikirije kuri sisitemu igoye kugenzura imigendekere - kugoreka irabikora. Ariko ugomba gutekereza ukurikije inzira yicyuma uko gupfa kuzunguruka. Ingate igomba guhagarikwa kugirango ibe ingingo yo hasi mugitangira kugoramye, kandi guhumeka bigomba gukora mugihe cyose kizunguruka, ntabwo byuzuye byuzuye.
Nabonye bipfa aho umuyaga washyizwe neza kugirango usuke uhagaritse ariko wabaye imitego idafite akamaro kumyuka imaze kugana dogere 45. Urangiza umufuka wa gaze ahantu hatorohewe. Igisubizo akenshi kirimo byinshi, bito bito kumurongo wo gutandukana ndetse rimwe na rimwe ndetse nigihe gito ceramic ceramic kumwanya muremure murwego rwo gupfa. Ni akajagari, gukemura ibibazo bifatika.
Gupfa ubuzima ni ikindi kintu. Guhura gahoro, guhora kwicyuma gishyushye kuzamuka kurukuta rwapfuye birashobora kuganisha kumunaniro utandukanye wumuriro ugereranije no gutungurwa kwuzuye. Dukunze kubona byinshi byiza, ubushyuhe-bugenzura gucamo ahantu hakiri kare mugihe. Bishatse kuvuga ko gahunda yawe yo gufata neza igomba kubarwa. Ntabwo ari gahunda-yo-kwibagirwa-inzira; bisaba kwitondera cyane kubikoresho byimiterere-cycle.
Nibihembo bikomeye. Byakozwe neza uburemere buringaniye bupfa guta ntabwo ari ibicuruzwa byanyuma; ni hafi-net-shusho yerekana imashini ya CNC. Guhoraho bizana ni inzozi za mashini. Iyo amajwi yimbere no kubura ibintu bikomeye byateganijwe, urashobora gusunika ibiryo bya CNC kandi byihuta cyane. Ntabwo uhangayikishijwe no gukubita umufuka wumucanga cyangwa cluster ya oxyde izasenya amadorari 200 yanyuma.
Ku kigo gikora amakariso nogukora murugo, nkibikorwa byahujwe na serivisi za QSY, ubu bufatanye ni bunini. Ikipe ya casting izi neza icyo abakanishi bakeneye bakeneye kubijyanye na datum igaragara, amafaranga make yimigabane, hamwe nuburinganire. Iyo ugenzuye ibyuzuye uhengamye, ubona byinshi kugabanuka kugabanuka, bivuze ko ushobora gushyira igice mu rupfu kugirango ugabanye kugoreka gukurikira. Ihindura ibikorwa bibiri bitandukanye murwego rumwe rukomeza.
Ikizamini nyacyo kiri kuri mashini yo gupima (CMM). Ibice biva kumivurungano akenshi byerekana itandukaniro rinini ridafitanye isano neza nu rupfu - ni imihangayiko idasanzwe iturutse ku gukonja kutaringaniye. Ibice bigoramye, mubunararibonye bwanjye, kwerekana imiterere. Niba hari gutandukana, birasubirwamo kandi bigasubira inyuma mugupfa gupfuye cyangwa umwirondoro wubushyuhe, nikintu ushobora gukora mubyukuri gukosora.
Ntabwo ari amasasu. Intambamyi nini ni igice cya geometrie. Imyobo yimbitse, ifunganye? Birakomeye. Icyuma kirashobora gutakaza ubushyuhe bwinshi mbere yuko kigera hepfo. Rimwe na rimwe, ugomba guhuza kugorora hamwe na anti-gravit yoroheje cyangwa gukoresha umugozi ushushe. Yongeyeho ibintu bigoye. Kubintu byoroshye cyane, ibice byoroshye, ikiguzi nigihe cya sisitemu ihanamye ntishobora kuba ifite ishingiro. Ahantu heza ni ibice bigoye-bigoye aho ubunyangamugayo ari ngombwa.
Igihe cyinzira, nkuko byavuzwe, ni kirekire. Icyiciro cyo gusuka kiratinda, kandi rimwe na rimwe urupfu rugomba gufatwa ku mpande zimwe mugihe cyo gukomera kugirango imfashanyo igaburwe, ihuza imashini. Kubintu byinshi cyane, bidahenze ibintu, iyi ni amasezerano-yica. Iyi nzira ni iyijwi rito, ibiciro-byo hejuru. Tekereza ibikoresho byo mu kirere, umubiri wihariye wa valve, ibikoresho byimodoka ikora cyane - ahantu QSY yibanda kubintu.
Hanyuma, hariho ibintu byabantu. Nuburyo bunoze bwo gushiraho no gukurikirana. Umukoresha agomba kumva ibyo babonye byuzuye kandi ahabwa imbaraga zo gukora micro-ihinduka. Ntabwo ikora cyane kuruta robot isuka mu rupfu ruhagaze. Urimo gucuruza imikorere mike yo kugenzura no kwiza. Ku isoko ryiki gihe, kuruhande rwiburyo, ubwo ni ubucuruzi abashakashatsi benshi kandi bafite ubushake bwo gukora. Intego ntabwo ari ugukina gusa; nikintu cyizewe, cyimashini idashobora kunanirwa mumurima. Kandi kenshi, ibyo bitangirana byoroshye, byitondewe.