Iilori ezinobunzima obunzima aziphumeleli ngexesha elibi kakhulu ngenxa yeenjini ezibuthathaka-zihluleka ngenxa yokuba iplagi ye-cobalt alloy 12 mm ikhupha i-0.03 mm ngaphaya kokunyamezela kwi-valve ye-hydraulic valve. Leyo yinyani abaphathi bokuthengwa kwempahla kunye neenjineli zoyilo abajongana nazo mihla le: ukuthembeka akuqinisekiswanga ngegama lebhrendi-yenziwe kuyo yonke imicron yemathiriyeli, ijometri, kunye nolawulo lwenkqubo. Kwizinto ezibalulekileyo zemishini ezifana nezindlu zepiston pump cylinder, iwinch center shaft rollers, okanye iAMS 5387 cobalt alloy pump parts, "ilungile ngokwaneleyo" ithetha ixesha lokuphumla, amabango ewaranti, kunye neenqwelomoya ezixineneyo. Ibhodlela yokubonelela ngenene ayilolungiselelo-kukunqongophala kwe Ilori enzima kunye neAuto Parts factory amaqabane adibanisa uqeqesho metallurgical, multi-axis CNC ukuchaneka, kunye cast-omatshini hybrid isakhono phantsi kophahla olunye ISO-ithobela.
Xa i-Super-Alloys ifuna ngaphezu koMachining nje
Siye sayibona ngokuphindaphindiweyo: i-OEM yaseMntla yaseMelika ichaza izinto ezisekelwe kwi-T800 ye-cobalt ye-nozzle engekho-standard-emva koko ifumana iikowuti ezintathu zomthengisi. Ababini banikezela ngeenkonzo zoomatshini kuphela. Omnye uyehla ngokuthe ngqo, echaza "umngcipheko ongamkelekanga kwindawo echatshazelwe bubushushu kwimfezeko." Okwesithathu? Baye bacela imbali yomjikelo we-thermal yebillet ekrwada, baqhuba iskena se-microstructure yonyango yangaphambi kobushushu, kwaye bakha i-fixture ukubamba ukugqwetha ngaphakathi kwe-± 0.015 mm ngexesha lokujika kokugqiba. Loo mahluko awukho malunga nexabiso. Imalunga nokuhlanganiswa ngokuthe nkqo. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. koomatshini oko iphosa-kwaye iphosa oko kumatshini-kuba iivalvu zoxinzelelo kunye neziseko zempompo azinyamezeli izithuba phakathi kwe-Foundry kunye nevenkile yomatshini. Isanti yabo kunye nemigca yokuphosa i-investment feed ngqo kwiiseli ze-CNC ze-5-axis zilinganiswe kwi-cobalt-nickel alloys, kungekhona i-carbon steel. Akukho handoffs. Akukho kulungelelaniswa kwebhetshi. Akukho kuyekelela kumkhombandlela wokuhamba okuziinkozo kumphezulu wokuthwala we-winch shaft roller.
Kutheni "uNikezo oluthembekileyo" luqala ixesha elide ngaphambi kokuba i-PO isayinwe
Abanye banokuthi ukukhangela kumenzi womthombo omnye kwandisa umngcipheko. Nangona kunjalo, xa inxalenye yakho idinga ukuthotyelwa kwe-AMS 5387, i-GD & T callouts iqinile kune-IT6, kunye novavanyo olusebenzayo kwi-bar ye-420, ukuhlukana kuphindaphinda amanqaku angaphumeleli-kungekhona ukuqina. Silandele umkhondo womthengisi wezithuthi zobunjineli baseYurophu otshintshe ukusuka kubathengisi abathathu bengingqi ukuya kwiqabane elinye elihlanganisiweyo kuzo zonke iintsimbi kunye neentsimbi ezingenasici. Ixesha lokukhokela lehle ngama-37%. Isivuno sokuphumelela kokuqala sinyuke ukusuka kuma-71% ukuya kuma-94%. Okona kubaluleke kakhulu, amazinga okusilela ebaleni kwiindibano ze-winch ze-hydraulic zehle ngee-odolo ezimbini zobukhulu kwiinyanga ezili-18. Ngoba? Ngenxa yokuba umkhondo wezinto eziphathekayo wawungeyospreadsheet-yayiyi-laser-etched lot codes edityaniswe neengxelo zokuhlalutya okunyibilikayo, i-curve yokuvavanya i-tensile, kunye ne-CMM yokuhlola iinkupho-zonke zifikeleleka ngaphambi kokuba kuqale ukuphosa. Yiloo ndlela "ubonelelo oluthembekileyo" luba yintsebenzo eqikelelweyo.
Izakhono ezine eziHambisa inaliti
- Ubuchule beCobalt-Nickel: Hayi nje ukwenza i-AMS 5387-kodwa iqinisekisa impendulo yayo ekucimeni, ukunciphisa uxinzelelo, kunye nonyango olunzulu lwe-cryogenic kwi-50+ yokuvelisa imveliso
- Ungqamaniso lwe-Casting-Machining: Iziseko zempompo eziphoswe yintlabathi ezinemigangatho eyenziwe ngoomatshini egcinwe kwi-±0.008 mm—akukho lulungiso lwesibini olufunekayo
- Ulawulo lokuQeda oluSebenzayo: Uburhabaxa bomphezulu (Ra) itshixiwe ukuya ku-0.4 µm kujongano lwesilayidi-ingqinwe ngeprofilometry yokukhanya, hayi isampulu yesimbo
- GD&T-First Engineering Review: Umzobo wokuqinisekisa obonisa imingcipheko yokupakishwa kweeflegi kwi-coaxiality phakathi kwe-valve bore kunye neflange ekhwelayo *phambi kokuba* isixhobo sisikwe
Okuza kulandela ayingoomatshini abakhulu kuphela-Yimiqobo ekrelekrele
Umda olandelayo welori enzima kunye namahlakani e-Auto Parts ayiwonyusi umthamo. Iqinisa i-loop phakathi kwedatha yesicelo kunye nolawulo lwenkqubo. I-QINGDAO QIANGSENYUAN TECHNOLOGY ngoku ifakela ingxelo yomgangatho wokunxiba evela kubaqhubi beenqanawa zaseMazantsi-mpuma Asia ngqo kwiiprothokholi zokukhetha ingxubevange yezindlu zempompo zepiston. Baphuhlisa ukuhamba komsebenzi okuxutyiweyo apho utyalo-mali olusondele kwimilo yotyalo-mali lugcina izibonelelo zokuqinisa umkhombandlela-kodwa bamkele i-contouring yokugqibela kwiziko lokusila ngaphandle kokubamba kwakhona. Ukwandiswa kwesatifikethi akukho malunga neebhokisi zokutshekisha-ngokumalunga nokulungelelaniswa ne-API 6A, ISO 13702, kunye ne-EN 1515-2 iimfuno *ngoyilo *, kungekhona ukulungiswa kophicotho. Kubathengi bamazwe ngamazwe, oko kuthetha okungaqhelekanga okumbalwa, imvume ekhawulezayo, kunye namalungu asebenza njengoko kuchaziwe-hayi njengoko bekulindelwe.
