Xa iinjineli zicacisa iinxalenye zeempompo ze-hydraulic, i-oilfield valves, okanye i-heavy-duty-winch systems, "ifektri yenkampani ye-machining ephezulu echanekileyo" ayikho nje igama lokukhangela-yinto engenakuxoxisana. Uzinzo lweDimensional phantsi kwe-50 µm yokunyamezela. Ingqibelelo yeMicrostructure emva kokunyanga ubushushu. Isiphelo somphezulu esixhathisa ukugalela kwiindledlana zolwelo olunoxinzelelo oluphezulu. Ezi ayizizo iibenchmarks zethiyori. Yiyo into egcina ipompo yepiston isebenza kwi-3,000 psi kwiinyanga ze-18 ngaphandle kokuvuza-kwaye yintoni eyahlula iiprototypes ezisebenzayo kumacandelo aqinisekisiweyo entsimi.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. isebenza kumzi-mveliso wenkampani echanekileyo ephezulu apho i-cobalt-nickel alloys ingasikwa nje-bayaqondwa *. Siye sabona abathengi bathumela i-AMS 5387 cobalt alloy 6 pump housings umva kabini: okokuqala ngamaqhekeza amancinci kufuphi neefayili eziphethwe ngubushushu, emva koko ngee-callouts ze-GD & T ezitolikwa ngokungalunganga njenge-bilateral endaweni ye-unilateral. Zombini iintsilelo zilandelelwe kwimbali ye-thermal engahambelaniyo-hayi ukunxiba izixhobo. Yiyo loo nto indawo yethu idibanisa ukuphosa, i-multi-axis CNC, kunye nonyango lobushushu lwasemva komatshini phantsi kophahla olunye. Akukho handoffs. Akukho batch-to-batch drift kulwakhiwo lweenkozo. Kuyalandeleka, kuyaphinda, ulawulo lwenkqubo ebhaliweyo.
Izakhono ezine zichaza ukuchaneka kwehlabathi lokwenyani-hayi nje amaphepha athile:
- Ubuchule beCobalt-nickel ngaphaya kweedatadata: Izinto ezisekelwe kwi-cobalt ye-T800 ayinayo umatshini njengentsimbi engenasici. Isantya sokusebenza nzima sinyuka emva kwe-0.1 mm yobunzulu bokusika. Sisebenzisa izixhobo zeJometri zesixhobo se-PCD esiqhelekileyo, ukuhanjiswa kwe-cryogenic yokupholisa, kunye nexesha lokwenyani lokujonga umthwalo we-spindle-hayi ngenxa yokuba ikhazimle, kodwa ngenxa yokuba silinganise i-42% yobomi obude besixhobo kwimibhobho ye-cobalt alloy xa amaxabiso okutya ehla nge-15% ekudluleni kokugqibela kwe-0.05 mm.
- Udibaniso oluthe nkqo oluthintela ukukhukuliseka kwe-dimensional: Iziseko zempompo yentsimbi yesanti-cast zihlala zijika ngexesha loxinzelelo-ukunciphisa i-annealing. Ukuba machining kwenzeka kwiiveki kamva kwikontrakta engaphantsi, ulahlekelwa yinkumbulo eshushu yokuphosa. Oomatshini bethu beziko kwiiyure ezingama-72 zonyango lobushushu-ukulinganisa ukugqwetheka kunye ne-Zeiss CMM ngaphambi nasemva, ukulungelelanisa ukulungiswa ngexesha langempela. Isiphumo: amabhobho ezindlu ezisilinda abambe ±0.015 mm ukungqukuva ukunqumla kwi-300 mm ubude, nakwi-45-kg yokusahlelwa.
- Ukugqitywa okusebenzayo-hayi i-cosmetic plating: Isitulo sevalve yoxinzelelo asiyiyo malunga neRa 0.4 µm. Kumalunga nokuhonjiswa kwethafa elidala i-45% yendawo yokuthwala ku-0.8 µm uburhabaxa obungundoqo, ngoko ke ukudibana kwemilebe yetywina kusabalalisa umthwalo ngokulinganayo. Siqinisekisa yonke into egqityiweyo nge-profilometry kunye nee-epoxy replicas ezinqamlezileyo-kungekhona nje ukujonga okubonakalayo. Abathengi abatshintshele kubathengisi begeneric "abagudileyo" banike ingxelo ye-3.2 × ubomi obude benkonzo kwiindibano zempompo zaphesheya.
- I-GD&T njengencoko yobunjineli—hayi uguqulelo: Xa umthengi ephawula "Ø25.000 +0.005 / -0.000" kwi-roller shaft yeziko, asiyicingi i-ISO 2768 medium. Siyabuza: Ngaba oku kungenxa yokuphazamiseka kokucinezela? Kwibhalansi eguqukayo? Ukufumana imvume yokwandiswa kwe-thermal? Emva koko senza imephu yonke idatha kwiindawo zokulungisa, silinganisa ukugqwesa okubambezelekayo kwi-NX, kwaye sibuyisele imizobo eneenkcukacha-hayi nje "ivunyiweyo." Yiloo ndlela esibambe ngayo i-datum engafanelekanga ekujoliswe kuyo kwi-winch shaft yemoto yobunjineli eyayiza kubangela ukuphuma kwe-0.12 mm kwisantya sokusebenza.
Abanye baxoxa ukuba amakhonkco okubonelela ngehlabathi enza ukuba ukuchaneka kwendawo kuphelelwe lixesha. Kodwa zama ukufumana iplagi yealloy ye-cobalt engeyiyo eyomgangatho eneendlela zokupholisa zangaphakathi, ubukhulu bodonga lwe-0.02 mm, kunye nokuthotyelwa kwe-AMS 5737-ke ulinde iiveki ezili-14 zothutho lomoya, ukulibaziseka kwezithethe, kunye nemijikelo yokuphinda usebenze. Sihambisa ezo ziplagi kwiintsuku ze-22 zokusebenza, kunye nee-certs ezigcweleyo (MTRs), iilogi zokuphatha ukushisa, kunye neengxelo ze-CMM ezifakwe kwiphakheji yokuthumela. Ayithunyelwanga imeyile kamva. Ayifumaneki "ngesicelo." Ebhokisini.
Iziko lethu elithobela i-ISO eQingdao liphatha ngaphezu kokunyamezelana okuqinileyo. Ijongana neziphumo. Xa iOEM yaseYurophu idinga indawo yokuhlala yepiston yepompo yesilinda emva kokuba ibhetshi yomthengisi ingaphumelelanga kuvavanyo lwesitshizi setyuwa, siye saqhuba izilingo ezikhawulezileyo zokubola kunyango oluphezulu lwesithathu-i-316L yombane, i-HVOF efakwe kwi-WC-Co, kunye ne-duplex nitrided 17-4PH-emva koko sathunyelwa nge-500 data coupons. Umthengi ukhethe i-nitriding. Intsimi ngoku idlula iinyanga ezingama-24 kwiimeko ezifumileyo. Ayiyomveliso leyo. Oko kukudluliselwa komngcipheko-kunye nobungqina.
Umzi-mveliso wenkampani yomatshini ochanekileyo ufumana ukuthenjwa hayi ngokudwelisa izatifikethi, kodwa ngokusombulula iingxaki abanye abaziphephayo. Njengokwenza i-120-mm-diameter cobalt ingxubevange yomlomo wengxubevange ene-0.3-mm-thin-thin radial vanes-apho isixhobo sokujikwa kufuneka sihlale ngaphantsi kwe-3 µm okanye i-vane angle shifts 0.8 °, iphazamisa ukuhamba kwe-dynamics. Okanye ukuqinisekisa ukuba yonke i-AMS 5387 yokuphosa iqashiso idibana ne-ASTM A990 i-tensile specs *phambi kokuba* umsebenzi we-CNC uqalise-kungekhona emva kokuveliswa kwe-scrap. Okanye ubambe ukunyamezela kwe-± 0.008 mm kwi-16 efakwe kwi-threaded kwisiseko esisodwa sepompo ye-aluminium-usebenzisa izixhobo ze-vacuum zesiko ezisusa ukunyakaza kwenxalenye ngexesha lokubetha.
Ukuba iprojekthi yakho elandelayo ifuna iinxalenye ezisinda kuxinzelelo oluphezulu, ukunxiba okuphezulu, okanye ukubola okuphezulu-ngaphandle komjikelo wohlengahlengiso okanye ukusilela kwintsimi-qala ngokusebenza, hayi nje ijometri. Ndwendwela https://www.tsingtaocnc.com ukuphonononga iinkcazo zesakhono sobugcisa, ukukhuphela iGD&T izikhokelo ezigqwesileyo, okanye ungenise imizobo yempendulo yokwenziwa simahla. Ukuchaneka akuchazwa ngeemicrometers zodwa. Ichazwa yinto engaphumeleliyo-kwaye ingekho-xa inkqubo inamandla.
