Ukuveliswa kokunyamezela okuphezulu akukho malunga nokubetha inani kumzobo. Kumalunga nokubamba i-± 0.005 mm phantsi kwe-350 bar yoxinzelelo lwe-hydraulic, ukusinda kwimijikelezo ye-10,000 kwi-slurry e-abrasive, kunye nokuhambisa i-batch ye-microstructure efanayo emva kwe-batch-xa ukungaphumeleli kuthetha ixesha lokuphumla, umngcipheko wokhuseleko, okanye ukukhumbula intsimi. Elo nqanaba lokungaguquguquki lahlula a umzi-mveliso womatshini ochanekileyo kwivenkile yomsebenzi.
Siye sabona abathengi abaninzi kakhulu bethumela iinxalenye zenqaku lokuqala kuphela ukujongana nokukhatywa ekuhlolweni kokugqibela-kuba umthengisi waphatha i-AMS 5387 cobalt alloy njenge-304 engenasici. Okanye ngenxa yokuba unyango lobushushu aluzange ludityaniswe nolandelelwano lomatshini, lubangela uxinzelelo olushiyekileyo olujije indlu yesilinda sempompo emva kokugqiba. Ezi ayingomngcipheko wethiyori. Zizintsilelo eziphindaphindwayo ezimiliselwe kubuchule obungahambelaniyo-hayi ii-specs ezingahambelaniyo.
Izakhono ezine ezingaxoxisiyo kwiMveliso yoNyamezelo oluNyaniso oluPhezulu
Umzi-mveliso womatshini ochanekileyo kufuneka wenze okungakumbi kunokusebenzisa unyamezelo oluqinileyo ephepheni. Kuya kufuneka ilawule izinto eziguquguqukayo uninzi lweevenkile azilinganisi-kwaye azikwazi ukulandela umkhondo.
- Uyilo lwenkqubo edibeneyo yezinto eziphathekayo: Awukwazi ukubamba i-± 0.01 mm kwi-T800 cobalt-based casting ukuba inkqubo yakho ye-CNC iyayihoxisa i-anisotropic shrinkage evela kwi-investment casting. Siqinisekisa iindlela zokusebenza ngokuchasene nejometri ye-as-cast-hayi i-CAD yegama. Oko kuthetha ukuskena konke ukuphoswa phambi kokulungiswa, emva koko uhlengahlengise ikhowudi ye-G yokuphazamiseka kwendawo. Ababoneleli abaninzi bayalitsiba eli nyathelo. Siyakhela kwisango lethu le-NPI.
- Uzinzo lweDimensional kwimijikelo ye-thermal: Indlu yempompo yepiston eyenziwe ngomatshini kwi-22 ° C, ihlolwe kwi-20 ° C, kwaye ifakwe kwi-85 ° C iya kusilela ukuba ukungafani kwe-CTE akwenziwanga kwi-GD&T. Ilebhu yethu yokuhlola ibamba ubushushu obukwi-±0.5 °C ngexesha lomlinganiselo weCMM-kwaye sifaka iflegi yeempawu apho i-thermal drift idlula imida yokusebenza. Abathengi abatsibayo oku babona ukuvuza kwetywina kwangaphambi kwexesha kuvavanyo lwasendle.
- Ukuqinisekiswa komgangatho wemfezeko-hayi nje uburhabaxa: IRa 0.4 µm ibonakala icocekile. Kodwa ukuba i-subsurface microcracks ikhona ukusuka ekuguquleni ngokukrakra kwe-cobalt-nickel alloy, ubomi bokukhathala buhla nge-40%. Sisebenzisa i-interferometry yokukhanya okumhlophe kunye ne-SEM yecandelo elinqamlezayo kwiindawo zokutywinwa ezibalulekileyo-kungekhona nje ukugqiba, kodwa ubunzulu be-deformation yeplastiki kunye nokuqhubeka kokuhamba kweenkozo.
- Ibhetshi epheleleyo ye-metallurgical traceability: Enye indawo yokuphatha ubushushu eyaliwe akufuneki ichithe iinyanga ezintathu zemveliso. Singena kwi-ID enyibilikayo, iiparamitha zomjikelo wesithando somlilo, ukucima ubushushu obuphakathi, kunye nokuqina kwe-post-heat-treat kuyo yonke i-casting-kwaye uyibophe kuyo yonke indawo enomatshini ngekhowudi ye-QR ye-laser. Akukho ngqikelelo "yebhetshi yomndilili". Akukho ngqikelelo yesatifikethi sokuthobela.
Kutheni udibaniso oluthe nkqo ingelulo i-Buzzword-Lukunciphisa umngcipheko wakho
Abanye bayaphikisana ukukhupha ngaphandle kunye noomatshini bonga iindleko. Ngokwesiqhelo, iphinda-phinda iindawo ezingaphumeleliyo: iinkcazo zedatum ezingalunganga phakathi kwe-Foundry kunye nevenkile yomatshini, ingxelo engahambelaniyo yokuphatha ubushushu, ukulibaziseka kohlalutyo lwengcambu xa umzimba wevalve uvuza kwi-300 bar.
Sinazo zombini iintambo zokugalela isanti kunye notyalo-mali-kwaye sizisebenzise ngaphakathi kwendawo eqinisekisiweyo ye-ISO 9001 njengeeseli zethu ze-5-axis CNC. Oko kuthetha ukuba iqela elifanayo le-metrology liqinisekisa ukuhanjiswa okungenayo *kunye* neendawo ezigqityiweyo. Kwaleenjineli yokuphatha ubushushu inye isayina kwisisombululo *kunye* nesiqabu soxinzelelo phambi komatshini wokugqibela. Umphathi ofanayo womgangatho uvuma iicerts zezinto *kunye* neengxelo zobukhulu.
Oku kuphelisa iimpazamo ze-handoff. Xa umthengi efuna iivalvu zoxinzelelo kwinkonzo ye-oyile kunye nerhasi engaselunxwemeni, umboneleli wabo wokuqala wazisa i-12% yenkunkuma ngenxa yokungabonwa kwe-porosity kwindawo yokuphosa kufutshane nojongano lwesihlalo. Sayilungisa ngokutsha inkqubo yokugaya, imodeli yokuqinisa i-rolidification, kunye neendawo eziqinisekisiweyo ezingenayo i-porosity usebenzisa i-CT yoshishino-ngaphambi kokusika isinyithi. Isiphumo: Azikho ukusebenza ngokutsha kwangaphakathi kwiiyunithi ezingama-847.
Iindleko zokwenyani zoMachining "oKulungayo".
Enye imoto yobunjineli yaseMntla Melika iOEM isicele ukuba sicaphule kwiirola zeshaft yeziko lewinch. Umthengisi wabo wangaphambili ucaphule i-$ 217 / iyunithi-ihanjiswe emva kwexesha, kunye ne-18% yezinga lokugatywa kwi-balance balance test. Sicaphule i-263 yeedola / iyunithi. Batyhala ngasemva. Sababonisa idatha: umthengisi wabo wasebenzisa ukufakwa kwe-carbide esemgangathweni kwi-T800 alloy, ebangela i-micro-chipping kwiijenali ezithwele. Sisebenzise izixhobo ezinamanqaku e-PCD ane-lubrication epholileyo e-cryo, ebambe ukujikeleza ukuya kwi-0.003 mm, kwaye songeza imbuyekezo yokuphuma ekulinganisweni kwe-post-process.
Bavuma. Emva kweenyanga ezintandathu ekusetyenzisweni kwentsimi, iilogi zokugcinwa zibonise i-3.2x ubomi obude benkonzo ngokubhekiselele kwii-roller zangaphambili. Ixesha lokuphumla lehle nge-67%. Ixabiso lilonke lobunini lehle nge-22%—nangona ixabiso leyunithi liphezulu. Ukuchaneka akubizi. Ukuchaneka okungahambelaniyo.
Ukukhetha iFactory yakho yoMatshini echanekileyo: Imibuzo emithathu etyhila iNyaniso
Musa ukubuza "Yintoni amandla akho okunyamezela?" Buza ezi ndawo:
- "Ndibonise iingxelo zakho zokugqibela ezintathu zeCMM ngenxalenye ene-≥5 GD&T callouts-kubandakanya indlela oyiqinisekise ngayo impazamo yefomu yedatha ye-B ngaphambi kokulinganisa indawo enxulumene nedatha A." Ukuba bayathandabuza, bayaqikelela.
- "Ukusingatha njani ukungangqinelani kwesiqinisekiso sezinto ezibonakalayo-uthi, amandla okuqina nge-5% ngaphantsi kwe-spec-emva kokuba kuqalisiwe ukwenziwa komatshini?" Ukuba bathi "singayichitha," abanalo ulawulo lwenkqubo. Ukuba bathi "sinokuqhuba unyango olongezelelweyo lobushushu kwaye siphinde siqinisekise," bayayiqonda i-metallurgy.
- "Leliphi elona xesha lide owakhe walongeza kwiodolo enye-kwaye ngoba?" Iimpendulo ezinyanisekileyo zibonisa ukuziphatha kakuhle. "Sandise ngeentsuku ezili-11 ukuba siphinde sisebenze kwakhona emva kokufumanisa ukukhula kobushushu kwisalathiso sethu se-4th-axis" -oku kubeka elubala. "Asisoze sandise" yiflegi ebomvu.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. isebenza ukusuka eQingdao-kungekhona njengomenzi wekhontrakthi, kodwa njengokwandiswa kobugcisa beqela lakho lobunjineli. Sisebenza ngokukhethekileyo kumacandelo apho ukuchaneka kwe-dimensional, imfezeko ye-microstructural, kunye nokuthembeka komsebenzi kungenakwahlulwa. Ayizizo zonke iifektri zomatshini ezichanekileyo ezifikelelayo loo mgangatho. Bambalwa abasayibhalayo indlela abayifikelela ngayo-ngamaxesha onke, kwi-alloy nganye, kuyo yonke iodolo.
Ukuba iprojekthi yakho elandelayo yokunyamezela ibandakanya i-cobalt alloys, i-high-pressure hydraulic housings, okanye i-mission-critical pump assemblies-qala ngokulungelelanisa inkqubo, kungekhona amanani amaxabiso. Ngenxa yokuba ixabiso lokwenyani lokuchaneka alikho kwisicatshulwa. Kukukuzithemba ukuba yonke indawo iya kwenza-kanye njengoko iyilwe-phantsi komthwalo wehlabathi lokwenyani.
