Xa iinjineli zicacisa iinxalenye ze-Inconel ze-hydraulic manifolds, i-downhole pump housings, okanye imizimba yevalve ephezulu yoxinzelelo, abakhethi nje izinto eziphathekayo-babheja kwi-dimensional stability, microstructural consistency, kunye nokunyamezela i-batch-to-batch drift. Kungenxa yoko le nto kufunwa umntu ozinikeleyo Umzi mveliso weInconel ayikhethi. Ingumgca wokuqala wokukhusela ngokuchasene nokungaphumeleli kwentsimi.
Sibone iiprojekthi ezininzi kakhulu zivaliwe-kungekhona kuphononongo loyilo, kodwa kuhlolo lwenqaku lokuqala-kuba umthengisi uphathe i-Inconel 625 okanye i-718 "njengenye i-nickel alloy." Bayiqhuba kwiinkqubo ze-CNC eziqhelekileyo, batsibe ukuqinisekiswa kwesisombululo sokuvala, okanye bamkele ±0.1 mm ukunyamezela kwi-0.005 mm GD&T callout. Iziphumo zehlabathi lokwenyani? Izindlu zempompo yepiston evuzayo kwi-3,000 psi. Imilomo ye-cobalt-nickel eqhekekileyo emva kweeyure ezingama-42 zomsebenzi oqhubekayo we-slurry. I-winch center shaft roller egqithise ukujonga okubonakalayo-kodwa ayiphumelelanga ukuqina kwemephu kwindawo echatshazelwe bubushushu.
Ukusetyenzwa kwe-Superalloys kufuna Ngakumbi kunesiXhobo-Kufuna Ulwazi oluHlangeneyo lweAlloy
Ubuchule bokwenyani buqala phambi kokuba kuqale ukusebenza: ngenjongo yesinyithi. Kwi-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., yonke i-odolo ye-Inconel ibangela ukuphononongwa kwezinto-kungekhona nje ukuqinisekiswa kwebakala, kodwa ukuqinisekiswa kokuthotyelwa kwe-AMS 5387, ukulandelwa kwe-cobalt-based alloy lot traceability, kunye nokulungelelaniswa kwembali ye-thermal kunye neemeko zenkonzo yokugqibela. Asizifaki "Inconel blanks." Sibambe iibhilidi eziqinisekisiweyo ezine-MTR ezipheleleyo (iiNgxelo zoVavanyo lweMathiriyeli), ezibhekiselele kumanani obushushu bomthengisi kunye nedatha ye-tensile / impembelelo kwi-ASTM B564 kunye ne-B637.
Olu qeqesho luphumela kulawulo lwenkqubo. Inconel 718 iyenza nzima ngokungqongqo. Ukubuyisela umva kwendlela yesixhobo esinexesha eliphosakeleyo kunokuphembelela i-microcracks engaphantsi komhlaba engabonakaliyo kwi-CMM kodwa ibe yintlekele phantsi kokulayisha umjikelo. Iiseli zethu ze-CNC ze-multi-axis ziqhuba amathala eencwadi ezixhobo eziqinisekisiweyo ezichanekileyo kusapho ngalunye lwe-alloy-ukusika isantya esilungelelanisiweyo ukuze kuqhutywe i-thermal conductivity, amaxabiso okutya alinganiswe amandla esivuno kwi-600 ° C, kunye nokuhanjiswa okupholileyo okulungiselelwe ukucinezela ukubunjwa kwe-recast. Unyango lobushushu alukhutshelwa ngaphandle; idityaniswe ngaphakathi kwindlu eneziko ezilawulwayo zomoya kunye nemijikelo yokunceda emva kwe-HT eqinisekisiweyo nge-AMS 2750.
Udibaniso oluthe nkqo luSombulula iNgxaki yeHandoff efihlakeleyo
Abanye ababoneleli ngomatshini Inconel. Abanye baphosa amacandelo e-cobalt-nickel. Bambalwa abazenzayo zombini-kwaye abambalwa basalawula ujongano apho ijometri yokuphosa idibana nokuchaneka komatshini. Ukanti olo jongano luchaza ukusebenza. Isiseko sempompo yesanti sinokuhlangabezana nemilinganiselo yobunzima kodwa i-warp ngexesha lokusila lokugqibela ukuba uxinzelelo olushiyekileyo alukhululekanga ukwenza machining kwangaphambili. Iplagi ye-AMS 5387 efakwe kutyalo-mali inokudlula iitshekhi ezinobukhulu-kodwa ingaphumeleli kuvavanyo oluqhume ukuba i-as-cast-cast structure ayizange icocwe ngokuqiniswa kwecala.
I-QINGDAO QIANGSENYUAN isebenza kokubini ukugalela kunye nokwenza umsebenzi phantsi kophahla olunye oluhambelana ne-ISO. Xa u-odola indlu yevalve yoxinzelelo, iqela lethu liphonononga ii-engile zepatheni yokuphosa *kunye* noseto lokugqibela lwe-CNC ngaxeshanye. Siyaqinisekisa izibonelelo zokutshintsha ezingundoqo ngokuchasene nemigangatho esebenzayo yokutywina. Senza imephu njengokwahluka kobukhulu bodonga phambi kokuvelisa iindlela zesixhobo-ngoko ke amacandelo amancinane afumana ukurhabaxa, hayi ukuphoswa ngamandla. Oku kuphelisa "ibhokisi emnyama" i-handoffs ebangela ukusebenza kwakhona, ukuchithwa, kunye nokulibaziseka kweprototypes.
Umgangatho ayisiwo ukuJonga okokugqibela-Kukuqhubekeka okuLinganisiweyo
Uninzi lweefektri zeInconel zihlola iindawo ezigqityiweyo. Siyayihlola inkqubo. Izinto ezingenayo zifumana uhlalutyo lwe-spectral kunye nokuqinisekiswa kobunzima-kungekhona nje ukwamkelwa kwamaphepha. Wonke umsebenzi womatshini ubandakanya i-CMM yenkqubo yokuhlola kwii-datums ezibalulekileyo: ngaphambi nasemva konyango lobushushu, emva kokudlula kunye nokugqiba, kunye nonyango lwasemva kobuso. Kwiijometri ezingekho mgangathweni njengemilomo ye-cobalt alloy, sisebenzisa i-optical profilometry ukuqinisekisa ukugqitywa komphezulu u-Ra ≤ 0.4 µm kubuso obutywiniweyo-ingqinwe ngokuchasene neendawo zokunxiba ezikhankanyiweyo, hayi nje isampulu engacwangciswanga.
Ukulandeleka akukungenwa kwedatha. Yeyomzimba: ii-ID ezifakwe ngelaser kuwo onke amacandelo, adityaniswe nezatifikethi zemathiriyeli ekrwada, iinkuni zokuphatha ubushushu, iirekhodi zokuhlola, kunye nokusayinwa kwabaqhubi. Ukuba indlu yesilinda yepompo yepiston iyasilela kuvavanyo lokudinwa, silwakha kwakhona uhambo lwayo lonke-ukusuka kwinani lobushushu lebillet ukuya kwiqondo lobushushu lokugqibela lokuhlambela-ngaphantsi kwemizuzu engama-90.
Kutheni iiNjineli zehlabathi zikhetha le Factory ye-Inconel-kwaye yintoni omele uyilindele
I-Oilfield yaseMntla yaseMelika i-OEMs icacisa i-T800 yethu ye-winch ye-winch rollers esekelwe kwi-cobalt ngenxa yokuba ihambisa i-3 × ubomi benkonzo ye-castings yelifa-iqinisekisiwe kwi-17 yokuthunyelwa ngaphandle kwe-offshore. I-European hydraulic system integrators ixhomekeke kwiivalve zethu zoxinzelelo kungekhona kwiindleko zeyunithi ephantsi, kodwa kumazinga okuvuza kwesihlalo esingaguqukiyo ngaphantsi kwe-0.05 cc / min kwi-5,000 psi-ephinda iphindwe kwii-500-unit batches.
Uya kufumana impendulo yobunjineli-hayi nje iingcaphuno. Iqela lethu lifakela iflegi yongquzulwano lwe-GD&T kwangethuba: i-±0.01 mm yokunyamezela kwidayamitha eyi-120 mm eyenziwe ngomatshini ukusuka kwibhilithi eyi-150 mm? Siza kubonisa imodeli yokuphazamiseka kwe-thermal kwaye sicebise isikimu sedatum ehlaziyiweyo. Ngaba ufuna inxalenye yempompo ye-AMS 5387 yesiko kunye namajelo okupholisa angaphakathi? Siza kucebisa utyalo-mali oluxutyiweyo + ukugrumba kwe-EDM-iqinisekisiweyo kunye nokulinganisa ukuhamba.
Ukuhanjiswa akuzizithembiso zekhalenda. Kukucwangcisa imveliso ebhityileyo kunye nokucwangciswa kwe-buffer-free kwii-odolo ezibalulekileyo zobuthunywa. Ixesha lokukhokela iPrototype: Iintsuku zokusebenza ezingama-22 ukusuka ekukhululweni komzobo. Ukuveliswa komthamo ophakathi: ukuthunyelwa kweveki okuzinzile kunye ne-± 1 usuku oluhlukileyo-oluqinisekisiweyo kwinkontileka yakho.
Ukuba inxalenye yakho elandelayo ye-Inconel kufuneka yenze phantsi koxinzelelo, ukubola, kunye nokudinwa-ngaphandle kokunciphisa-qalisa kunye neqabane eliphatha i-alloy chemistry njengegalelo lobunjineli, kungekhona ikopi yokuthengisa. Ilungelo Umzi mveliso weInconel ayinikezi amacandelo kuphela. Inika ukuzithemba-ukulinganiswa, ukulandeleka, kunye nobungqina bomsebenzi.
