Xa iinjineli zicacisa inxalenye emele ibambe ukunyamezela kwe-± 0.02 mm phantsi kwe-350-bar yoxinzelelo lwe-hydraulic-kwaye usinde kwi-10,000 + imijikelezo kwi-slurry e-abrasive-akukho ndawo yokuphosa ingqikelelo. Kulapho a Umzi-mveliso wenkonzo yotyalo-mali ngoqeqesho oluqinisekisiweyo lwe-metallurgical, hayi nje isakhono sokwenza umngundo, iba non-negotiable. Kwi-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Sihambise ngaphezulu kwe-17,000 yokuphosa ngokuthe ngqo ukusukela ngo-2018 kwizindlu zempompo, imilomo ye-cobalt alloy, kunye ne-winch center shaft rollers-inxalenye nganye elandelekayo ukuya kwinombolo yobushushu, ihlolwe ngeZeiss CMMs, kwaye yaqinisekiswa malunga ne-A388 ye-A98MS okanye i-A98MS esemgangathweni.
Kutheni le nto uTyalo-mali olulahlwayo ingeyiyo nje “enye inkqubo” yaMacandelo oMsebenzi oPhezulu
Ababoneleli abaninzi baphatha utyalo-mali njengenyathelo lemveliso: galela i-wax, dip slurry, utshise, ugalele isinyithi, ugqibezele. Kodwa iindlela zokusilela zehlabathi zokwenyani zibalisa ibali elahlukileyo. Siye sabona i-piston pump cylinder housings iqhekeka kwi-interface ye-flange-kungekhona kwimpazamo yoyilo, kodwa ngenxa yokuba isiseko sisetyenzisile i-cobalt-nickel scrap ngaphandle kokuqinisekiswa okubonakalayo. Siye sabona iivalve zoxinzelelo zivuza emva kweeyure ezingama-200 ngenxa yokuba ukwahlulwa kwemida yeenkozo akuzange kulawulwe ngexesha lokuqiniswa. Ezi ayingomngcipheko wethiyori. Zizintsilelo eziphindaphindwayo esizixilonga mihla le kwiziko lethu le-ISO 9001-eqinisekisiweyo eQingdao.
Ukuchaneka kokwenyani kuqala ngaphambi kwepateni yokuqala yewax. Iinjineli zethu ziphonononga ii-callouts ze-GD&T *ngomzobo wakho-kungekhona emva kokucaphula. Ukuba umzimba wevalvu yakho uchaza i-Rz 0.8 µm umphezulu ogqityiweyo kwiipaseji zokuqukuqela zangaphakathi, siyaqinisekisa ukuba oko kuyenzeka emva kokusaswa okanye kufuna ukugqitywa kwe-CNC ekujoliswe kuyo. Ukuba iplagi yakho ye-AMS 5387 ifuna i-zero porosity kwicandelo elibalulekileyo le-3-mm eludongeni, sihlengahlengisa ubukhulu beqokobhe, ubushushu bangaphambili, kwaye sigalele isantya-hayi nje ukuqhuba iiparamitha eziqhelekileyo. Oku akukongamela. Yinkqubo yobunini.
Izakhono ezine ezahlula ukuchaneka kwisithembiso
Asiwakhupheli ngaphandle amanyathelo angundoqo. Yonke into enealloyi ephezulu ihamba ngezigaba ezine ezidityaniswe ngokuqinileyo-akukho zandla, akukho kulibaziseka kwebhetshi:
- Ulawulo lwezinto eziphathekayo: Zonke ii-alloys ze-T800 ze-cobalt kunye ne-AMS 5387 zithathwe kwii-mills eziqinisekisiweyo ezineengxelo ezipheleleyo zovavanyo lokugaya; siphinda sivavanya yonke into yekhabhoni, ichromium, kunye nomxholo we-tungsten sisebenzisa i-OES spectroscopy.
- Ukuphosa ukuthembeka: Utyalo mali lwejiyometri entsonkothileyo (njengeziseko zempompo zamazibuko amaninzi), ukugalelwa kwesanti kumacandelo amakhulu olwakhiwo (umzekelo, iziseko zewintshi yemoto yobunjineli)—zombini ziqhutywa ngaphakathi endlwini ngokujongwa kwexesha lokwenyani lobushushu
- Ukudityaniswa komatshini: 5-axis CNC machining of castings ngoko nangoko emva kokuthomalalisa uxinzelelo-akukho kulungiswa kwakhona, akukho mpazamo yedatum eqokelelweyo-ibaluleke kakhulu kubumbano phakathi kobuso kunye nokunyuka kobuso
- Ukulandeleka ngoyilo: Icandelo ngalinye liphethe i-ID efakwe ngelaser edityaniswe nesatifikethi sayo semathiriyeli ekrwada, ilog yonyango lobushushu, ingxelo yokuhlolwa kweCMM, kunye nephepha lokugqibela lokujonga.
Oku kudityaniswa ngokuthe nkqo kuphelisa idimensional drift eqhelekileyo xa ukuphosa kunye nomatshini kwenzeka kubathengisi abahlukeneyo. Ngokomzekelo, imilomo yethu ye-cobalt alloy ifikelela kwi-0.015 mm yokunyamezela ukujikeleza kwi-120 mm ubude-into esiyiqinisekisile ngokuphindaphindiweyo kumatshini wokulinganisa wabathengi ngexesha lophicotho oludibeneyo.
Yintoni ngokwenene abathengi abayibuzayo-kunye nento esiyihambisayo
"Ngaba ungayiphosa i-T800 kubunzima obuyi-4.5 kg enetha kunye ne-0.3 mm yodonga?" Ewe-siye savelisa iiyunithi ezingama-42 zempompo yesitofu sekhemikhali ye-subsea ene-zero rejects.
"Ngaba uyaluphatha unyango olungelulo oluqhelekileyo lobushushu nge-AMS 2750 nganye?" Ewe-siqhuba i-vacuum annealing kunye nesisombululo sokuguga endlwini kunye ne-pyrometer-calibrated furnaces, efakwe kwiimfuno ze-AMS 2750E.
"Ngaba ungayithumela imizimba ye-valve yentsimbi engama-500 kwiiveki ezi-6?" Ewe, kwiiodolo ezinomthamo ophakathi, ukuhamba kwethu okuthe tye kuzisa amaxesha okukhokela azinzileyo ngaphandle kokukhawulezisa iipremiyamu.
Asithi "ewe" kuyo yonke into. Ukuba umzobo wakho ubonisa ii-engile zedrafti ezingaphantsi kwe-0.5 ° kwi-120-mm-high-aluminiyam yotyalo-mali oluphezulu, siya kuyihlaba umkhosi-kungekhona ngenxa yokuba asinakuzama, kodwa ngenxa yokuba iqokobhe liya kuphuka ngexesha lokukhupha. Ayikokwala oko. Kukunyaniseka kobunjineli.
Apho Ukuchaneka Kudibana neNtsebenziswano
An Umzi-mveliso wenkonzo yotyalo-mali ufumana ukuthembela kungekhona kwisicatshulwa, kodwa kwimveliso yokuqala yokuqhuba-kunye neyeshumi. Kwi-QINGDAO QIANGSENYUAN TECHNOLOGY, oko kuthetha ukuqinisekisa ukutolikwa kwakho kwe-GD&T ngaphambi kokuba kuqale isixhobo, ukwabelana ngeecerti zemathiriyeli ekrwada ngaphambi kokuba kuqale ukusasazwa, kunye neengxelo zokuhlola ukuthunyelwa ngenqanawa kunye nesikhongozeli ngasinye. Abathengi bethu baseMntla Melika, eJamani, naseSingapore baxhomekeke koku kuhambelana-kungekhona ngenxa yokuba sithembisa ukufezeka, kodwa ngenxa yokuba sisusa izinto eziguquguqukayo.
Isizukulwana esilandelayo samacandelo aphezulu-alloy asiyi kuphumelela ekunyamezeleni okuqinileyo yedwa. Baza kufuna ukudityaniswa okungqongqo phakathi kolwakhiwo lwe-microstructure kunye nokuthembeka komphezulu owenziwe ngoomatshini. Yiyo loo nto sandisa i-R&D ibe yi-hybrid casting-machining workflows-apho utyalo-mali olusondele kwimilo yotyalo-mali lugqitywe ngoomatshini ngokuseta olunye, lugcina intsalela yoxinzelelo. Ukuchaneka akumi ndawonye. Nathi asinjalo.
