Ngaba wakha wazama ukugalela isinyithi esinyibilikisiweyo kubumba lwewax—ukuze uyibukele iqhekeka, ijika, okanye ibambe amaqamza omoya onakalise indawo yokugqibela? Siyibonile isenzeka kwisithathu kwesine okokuqala iworkshop yokuphosa iwax elahlekileyo iiseshini. Akunjalo ngenxa yokuba le nkqubo ineziphene—kodwa ngenxa yokuba ukugatywa ngokuchanekileyo kufuna okungakumbi kunobushushu nomonde. Ifuna ukuthembeka kwepateni, ukutshiswa okulawulwayo, ingqibelelo yeqokobhe elikhethekileyo, kunye nengxelo yokwenyani yobushushu ngexesha lokugalelwa. Yiyo loo nto iingcali ezivela kwii-OEM ze-hydraulic valves eJamani ukumpompa abayili eTexas ngoku baphatha utyalo-mali hayi njengenkonzo yebhokisi emnyama-kodwa njengoqeqesho lobunjineli olusebenzisanayo.
E-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Siqhuba izandla phezu iworkshop yokuphosa iwax elahlekileyo iiseshini-kungekhona kwii-hobbyists, kodwa kwiinjineli ezichaza i-AMS 5387 cobalt ingxubevange ye-nozzles okanye i-T800-based pump housings. Ezi ayizizo iintsuku zedemo. Abathathi-nxaxheba beza nemizobo ye-GD&T yabo. Sibavavanya kwiimolds zokwenyani ezakhiwe kwiifayile zabo ze-STL. Silinganisa ukucutheka ngokuchasene nemilinganiselo eqikelelweyo-kwaye sihlengahlengise iinkqubo zokungena kuphila. Omnye umxhasi ufumene i-0.12 mm yokutyeka kodonga lobungqimba kwizindlu zepiston pump cylinder kuphela emva kokubona amacandelo anqamlezayo phantsi kwe-optical metrology. Olo lwazi lwasindisa iiveki ezintandathu zokuphinda usebenze kwakhona.
Kutheni le nto eli nqanaba lobunzima libalulekile? Ngenxa yokuba ukulahlwa kwewax elahlekileyo akuphumeleli buthule. I-2% yempazamo yomxholo we-silica kwi-stucco layer ayiyi kumisa imveliso-iya kutshintsha nje ukusabalalisa umda weenkozo kwiindawo zoxinzelelo oluphezulu. Ukutenxa nge-5°C ngexesha lokuthotywa kungashiya i-micro-residue ethi i-oxidize ngexesha lokugalela, ibangele i-pinhole porosity kwi-1,450°C. Singene ngaphezulu kwe-1,200 yokugalela kwi-cobalt-nickel, intsimbi engatyiwayo, kunye nentsimbi ye-ductile-kwaye konke ukungaphumeleli kubuyela emva kwesinye sezizathu ezine ezisisiseko: amazinga angahambelaniyo wokwandiswa kwe-wax, i-slurry viscosity engaqinisekiswanga, imijikelo yokumisa iqokobhe elingafaniyo, okanye ubushushu obungahambelaniyo besinyithi / i-slag. Iworkshop yethu yahlula umahluko ngamnye. Awuyibukeli ividiyo. Ulungelelanisa i-viscometer. Wena ixesha-zomisa amaqokobhe phantsi komswakama olawulwayo. Uthelekisa iziphumo ze-XRF kwiibhetshi ezimbini ze-AMS 5387-ecaleni.
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Abanye banokuxoxa ukuba oomatshini be-CNC basusa imfuno yobuchule bokuphosa. Kodwa zama ukugaya i-3.2 mm-thick cobalt alloy nozzle umqala kunye nemijelo yangaphakathi yokupholisa-kwaye uya kubetha imida yobomi besixhobo ngaphakathi kwemizuzu. Ukwenziwa kotyalo-mali kuzisa ijiyometri yobume apho umatshini ungenakufikelela khona. Ukubanjwa? Kufuneka ulawule i-microstructure * phambi kokuba* isinyithi siqine. Yiyo loo nto ucweyo lwethu lubandakanya ixesha lelebhu yesinyithi: abathathi-nxaxheba bahlalutya isithuba sengalo ye-dendrite kwiikhuphoni zabo ezigalelweyo, bayinxulumanise nezigodo zezinga lokupholisa, kwaye bahlengahlengise uyilo lwesikhuphukeli ngokufanelekileyo. Akukho ithiyori. Isandula ukulinganisa i-delta-T vs. iitshathi zobungakanani beenkozo eziprintwe kwisiza.
Asifundisi "indlela yokuphosa." Sifundisa *ukuqinisekisa* oko ukuphosileyo. Wonke umthathi-nxaxheba ushiya iphepha lenkqubo ebhaliweyo-eqinisekisiweyo ngokuchasene ne-ISO 8062 ukunyamezela kwejometri kunye nemigangatho yokulinganisa i-ASTM E1245. Uya kukwazi ngokuthe ngqo ukuba yeyiphi i-slurry binder ratio ebambe phantsi kwe-1,500 psi hydrostatic pressure. Yeyiphi ubungakanani begrit yestucco ethintela ukufakwa kwesanti kumacandelo odonga angama-0.8 mm. Yeyiphi iqondo lokushisa preheat kuphelisa ukuqhekeka ukothuka thermal kwi T800 alloy housings. Olu ayiloqeqesho. Bubunini benkqubo egqithiselwayo.
Ukuba uchaza iivalvu zoxinzelelo kwii-oyile ezininzi ezingaselunxwemeni-okanye uyila i-winch center shaft rollers yezithuthi zemigodi-ufuna ngaphezulu komthengisi. Ufuna iqabane eliphatha umzobo wakho njengoxwebhu oluphilayo-hayi iPDF engatshintshiyo. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. iqhuba ezi ndibano zocweyo ukusuka kwiziko layo le-Qingdao elithobela i-ISO, apho ukuphosa, ukugqitywa kwe-CNC, kunye ne-metrology isebenza phantsi kophahla olunye. Akukho handoffs. Akukho lahleko yoguqulelo phakathi kwesiseko kunye nevenkile yomatshini. Izatifikethi zemathiriyeli ezinokulandeleka nje, iirekhodi zebhetshi ezipheleleyo, kunye nedatha enomda olungelelanisiweyo kwinkqubo yakho yePLM. Okulandelayo iworkshop yokuphosa iwax elahlekileyo iqala ngoMeyi. Yiza neyona ndawo inzima. Siza kukubonisa apho inkqubo iqala khona-kwaye apho uninzi lwabanye luyeka khona kwakamsinya.
