Xa iinjineli zichaza a Machineing Service factory kwi-mission-critical valves hydraulic valves okanye i-cobalt-alloy pump parts, ayenzi nje uku-odola isinyithi-babheja kwi-dimensional stability phantsi kwe-bar ye-300, ukunyaniseka kwe-microstructure emva konyango lobushushu, kunye ne-batch-to-batch drift kwi-corrosion resistance. Yingakho ukuchaneka akulona isebe kwi-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD-yinkqubo yokusebenza.
Ukuchaneka kwehlabathi lokwenyani kuqala apho ukunyamezelana kuqina-kunye nezixhobo zokulwa
Siyibonile ngokuphindaphindiweyo: umthengi uthumela umzobo we-GD & T-rich kwi-AMS 5387 cobalt alloy nozzle, ulindele ± 0.01 mm ukujikeleza kwi-12 mm yangaphakathi. Iivenkile eziqhelekileyo ze-CNC ziyayigatya. Abanye bacaphula-ke balibazise kathathu ngelixa becwangcisa iindlela zesixhobo okanye ukufakwa kwakhona. Kwindawo yethu ehambelana ne-ISO eQingdao, loo nxalenye ihambisa ngeentsuku ze-14 ngenxa yokuba siyimatshini kwi-5-axis ethe tye kunye nokuqinisekiswa kwe-CMM ye-in-process-kungekhona njengendawo yokuhlola yokugqibela, kodwa njengengxelo ephilayo ngexesha lokuqhaqha. Akukho nto imangalisayo. Akukho kuphinda kusebenze. Ukuchaneka okuphindaphindiweyo kwi-alloys enxiba izixhobo ze-carbide 3 × ngokukhawuleza kune-304 engenasici.
Oku akuyothiyori. Yakhelwe kwindlela esiphatha ngayo amacandelo asekwe kwi-T800: ubushushu bangaphambili bunyange isiqabu kuxinzelelo phambi komatshini orhabaxa, emva koko ubambe ijometri ngokusikeka kokugqibela kwizantya ezilawulwayo zokusonta kunye namazinga okupholisa okupholisa. "Asiziqhelanisi" nezinto ezinzima-siyinjineli malunga nokwandiswa kwe-thermal coefficients, ukuthambekela kokuqina komsebenzi, kunye nokuziphatha kwe-chip-breaking. Yiyo loo nto i-piston pump cylinder housings ye-oyile engaselunxwemeni kunye nabathengi begesi bahlala behlangabezana neemfuno ze-API 6A yesiHlomelo F ngaphandle kokusila okwesibini.
Ukudityaniswa ngokuthe nkqo akulogama-sisiqinisekiso sokuhanjiswa kwakho
Abanye ababoneleli bakhuphela ngaphandle. Abanye bagqibezela ngaphandle. Abambalwa bade bahlole iifama. Oko kuqhekeka kudala ukupakishwa kokunyamezela, izithuba zokulandela umkhondo, kunye nokukhomba iminwe xa ivalve yoxinzelelo ivuza kuma-250 ° C.
E-QINGDAO QIANGSENYUAN, iqela elinye liphethe ikhonkco elipheleleyo: utyalo mali lwezindlu zentsimbi → Ukujika kwe-CNC kunye nokugaya umphezulu wokutywina → ukucoca ubushushu bevacuum → ukukroba kokudubula → ukuqinisekiswa komphezulu owenziwe nge-CMM. Xa i-winch center shaft roller idinga i-HRC 58–62 yobulukhuni bomphezulu *kunye* ne-Ra ≤ 0.4 µm kwiijenali ezithwele, silawula izinga lokucima *kunye* nobunzulu bokupasa kokugqibela—hayi abathengisi ababini abagqithisa idatha kwitsheyini ye-imeyile.
Oku kuphelisa "ibhokisi emnyama" phakathi kokuphosa i-porosity kunye nokunyaniseka komphezulu owenziwe ngomatshini. Siqinisekisa iicerts zemathiriyeli ekrwada kubaboneleli be-Tier-1 *phambi* kokugalela-ukulandelela ukushisa ukuya kwi-castings nganye, emva koko senze imephu kwaloo bushushu bufanayo ukuya kwii-ID eziyinxalenye yokugqibela. Ukuba umthengi ucela ukulandelelwa ngokupheleleyo phantsi kwilogi enyibilikayo, siyihambisa ngePDF kunye ne-Excel-akukho zifowuni zokulandela ezifunekayo.
Ufuna amalungu asebenzayo-hayi nje achanekileyo ngokwemilinganiselo
"Ilingana nomzobo" ayithethi ukuba iyasebenza. Siye saphonononga amakhulu oyilo lwesiseko sempompo apho ukubekwa komngxuma webholiti kwakugqibelele-kodwa ukunyuswa komphezulu wokunyuka kuvumele ukuphambuka kwe-0.08 mm phantsi kwetorque, kubangele ukutywinwa kwetywina kwinkonzo. Yiyo loo nto uphononongo lwethu lobunjineli ludlula ngaphaya kweetshekhi ze-GD&T.
Sifaka iflegi kwimingcipheko yokwenziwa kwangoko: iiplagi ze-cobalt alloy ezibhityileyo ezithandwa kukuqhekeka okubangelwa kukuncokola? Sicebisa ulandelelwano lwesixhobo esilungisiweyo kwaye siqinisekise ngohlalutyo lokungcangcazela. Ukuphoswa kwentsimbi okungaqhelekanga kunye nemijelo yokupholisa yangaphakathi? Siqinisekisa ulungelelwaniso olungundoqo loshicilelo *phambi* kwendibano yokubumba—kungekhona emva kokusilela kohlolo lwenqaku lokuqala.
Iphothifoliyo yethu ibonisa oku kugxininiswa: iivalve zoxinzelelo ezigcina ukugxilwa kwesihlalo emva kwemijikelezo ye-50,000; iziseko zempompo ezenzelwe ukuhanjiswa komthwalo oguqukayo; Iindawo zempompo ze-AMS 5387 eziqinisekisiweyo ngokuchasene ne-ASTM E112 ubukhulu beenkozo kunye nemigangatho yokubandakanywa kwe-ASTM E1268. Ezi ayizozinto zekhathalogu. Zizisombululo ezenziwe lukhuni ngokusetyenziswa kwentsimi-hayi i-lab specs.
Ukuthembeka kuthetha iziphumo ezinokubakho—kungekhona nje ezo zithenjisiweyo
Ukuhanjiswa akukho malunga neekhalenda. Imalunga nesingqisho. Ukuhamba kwethu okubhityileyo kusebenzisa ukucwangciswa kwexesha le-takt-hayi iitshathi ze-Gantt kuphela-kwii-odolo ezinomthamo ophakathi. Iprototype ibaleka ukufumana ucwangciso lweseli oluzinikeleyo; iibhetshi zemveliso zitshixa kulwabiwo lwemathiriyeli ngaphambi kokukhululwa. Xa i-OEM yaseYurophu idinga i-120 ye-cobalt-nickel nozzles ye-prototype test rig-enee-certs zezinto eziphathekayo kunye neengxelo zoburhabaxa bomphezulu-sathunyelwa ngeentsuku ze-10 zokusebenza. Hayi “kamsinyane kangangoko kunokwenzeka.” Hayi "phantsi komthamo." Ngomhla we-10.
Ukungaguquguquki kuvela kwiiprothokholi zokuhlola ezibhaliweyo-hayi uluhlu lokutshekisha olukhutshelwe kwiitemplates ze-ISO 9001, kodwa iinkqubo ezibhalwe ngoomatshini abalinganise iinxalenye ze-2,000+ T800. Yonke i-cobalt alloy bar engenayo ifumana isiqinisekiso se-spectrographic. Zonke izindlu zempompo ezigqityiweyo zifumana uvavanyo lwedayi yokungena * kunye * noxinzelelo lwe-hydrostatic lubambe kwi-1.5 × uxinzelelo lokusebenza. Akukho nto idlulayo.
Ukuba ukhangela amacandelo esinyithi asebenza kakhulu apho ukungaphumeleli kuthetha ixesha lokuphumla, umngcipheko wokhuseleko, okanye ukungathotyelwa kokulawula-ke ukuthembeka akuyiyo ibango lokuthengisa. Kunokuphinda kulinganiseke. Yimpahla elandelekayo. Bubuchule bomatshini obungqiniweyo kwi-alloys ezityhala izixhobo kwimida yazo. Lo ngumgangatho oyinyaniso Machineing Service factory ihambisa - hayi ngamaxesha athile, kodwa ngalo lonke ixesha.
