Xa iinjineli zichaza imveliso yesinyithi amaqabane kwiivalvu ze-hydraulic, izindlu zempompo, okanye i-winch shafts, azithengi nje iindawo-zikhupha ukuzinza kwe-dimensional, ukunyaniseka kwe-microstructural, kunye nokuthembeka komsebenzi phantsi koxinzelelo olunzima. Sibone iiprojekthi ezininzi zilibazisekile ngenxa yokungahambelani kolwakhiwo lweenkozo kwizindlu zesanti, okanye iibhetshi ezilahliweyo zamacandelo e-cobalt-nickel ezisilelayo kwi-AMS 5387 i-tensile specs emva konyango lobushushu. Yiyo loo nto iindawo ezichanekileyo zemizi-mveliso zifuna ngaphezulu komthamo wesiseko: zifuna inkqubo yoluleko yealloyi, ukuqinisekiswa kwe-metrology-backed, kunye nentsebenziswano yobunjineli eyakhiwe ekuhambeni komsebenzi-engabotshwanga njengengcinga yamva.
Kutheni iCobalt-Nickel Casting ifuna ukudityaniswa okuthe nkqo-hayi nje iFoundry
Uninzi lwababoneleli bahlula ukuphosa, ukwenza oomatshini, kunye nokugqiba kuwo wonke amasebe-okanye okubi ngakumbi, kubathengisi bonke. Oko kuqhekeka kubulala ukuphindaphinda. Indlu yesilinda yempompo yepiston eyenziwe kwi-T800 ye-cobalt-based alloy idinga ulawulo oluluqilima ngaphezulu kwesantya sokuqina ngexesha lotyalo-mali, emva koko luthomalalise uxinezeleko oluchanekileyo phambi kokugaya i-axis emihlanu yokutywinwa komphezulu. Ukuba indlu yokuphosa ayiyazi i-callouts ye-GD & T ye-bore yokugqibela eyenziwe ngoomatshini-okanye ukuba ivenkile yomatshini ayizange ihlolisise ingxelo ye-microstructure njenge-cast-uya kufumana i-warpage, i-out-of-spec wall thickness, okanye ukusilela kokukhathala kwangaphambi kwexesha.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. isebenza zombini isanti kunye nemigca yokuphosa utyalo-mali ngaphakathi kwendawo enye ehambelana ne-ISO apho machining e-CNC, unyango lobushushu, kunye nokugqitywa komphezulu kwenzeka phantsi kophahla olunye. Bayiphosa i-AMS 5387 cobalt alloy 6 iipompo zempompo, emva koko bazitshise ngaphandle kokulibaziseka kokudluliselwa kwezinto. Akukho mthengisi wangaphandle owazisa ukuhluka kwe-batch-to-batch kubulukhuni okanye ukusasazeka kwe-carbide. Akukho ukutolikwa kwesandla sesibini semizobo yabathengi. Inyathelo ngalinye-ukusuka kwisiqinisekiso sezinto eziluhlaza ukuya ekuhlolweni kokugqibela kweCMM-ubuyela emva kwinkqubo yomgangatho omnye kunye neenkqubo ezibhaliweyo kunye nokulandelelwa ngokupheleleyo kwezinto.
Kuthetha ukuthini “Ukuchaneka” ngokwenyani kuRhwebo lwezoShishino (kwaye apho abanye basika iikona)
"Ukuchaneka" akukona nje ukunyamezela okuqinileyo. Ibamba i-± 0.05 mm kumzimba we-valve ye-300 mm ngelixa igcina i-Rz ≤ 1.6 µm umphezulu ogqityiweyo ebusweni bokutywinwa okubalulekileyo-kwaye ukwenze kwiiyunithi ze-500 ngaphandle kokuphinda kusebenze. Iqinisekisa ukuxhathisa kwe-intergranular corrosion kwi-casting steel stainless per ASTM A957, kungekhona nje ukujonga amanani obunzima. Ibamba i-porosity kwi-winch centre shaft roller kwi-10 × yokukhulisa ngaphambi kokuba i-machining iqale-kungekhona emva kweeyure ze-12 zokugaya.
Siphicothe izibonelelo apho ii-cert zemathiriyeli ezingenayo zamkelwa ngokwexabiso lobuso, kuphela ukufumana ubushushu obungahambelaniyo obubangela ubuqhetseba obungahambelaniyo. Kwi-QINGDAO QIANGSENYUAN, yonke i-cobalt-nickel ingot ithwala iingxelo zovavanyo lokusila eziqinisekisiweyo ngokuchasene nohlalutyo lwangaphakathi lwe-spectrographic. Yonke intsimbi yokuphosa ivavanywa kwi-ultrasonic kwiziphene ezingaphantsi komhlaba. Inxalenye nganye egqityiweyo ifumana umlinganiselo we-optical wecontours ezintsonkothileyo, kunye novavanyo olusebenzayo xa luchaziwe-njengoxinzelelo lokuhamba ngebhayisikile imizimba yevalvu esebenza ngoxinzelelo lwehydraulic ukuya kuma-400 bar phambi kokuthunyelwa.
Iindidi ezine zeeMveliso ezityhila uBugcisa beNkqubo yeHlabathi yokwenyani
Ipotifoliyo yabo ayibanzi-inzulu. Uluhlu ngalunye lubonisa amava aphumelele nzima ekusombululeni iintsilelo ezithile zentsimi:
- CNC oomatshini iindawo: Ayizizo iibrakethi zegeneric-kodwa imikhono yepiston yesikhokelo eneebhanti zokunxiba eziqinileyo, zenziwe ngoomatshini kwiseti enye ukunqanda ukukhukuliseka
- Amacandelo e-cobalt-nickel alloyImilomo ye-AMS 5387 esindayo ekuphumeni kodaka oluludaka, hayi nje ukuba sesichengeni sobushushu obuphezulu
- Ukuphoswa kwentsimbi: Iziseko zempompo zenzelwe ukudambisa ivibration, hayi nje ukuthwala umthwalo omileyo
- Intsimbi kunye neesanti zentsimbi: Izindlu zesilinda ezingekho mgangathweni ezineendlela zokupholisa ezidityanisiweyo, zaphoswa kwisimo somnatha emva koko zigqitywe ngokususwa kwesitokhwe esincinci.
Olu gxininiso luthetha ukuba izixhobo zabo, ukulungiswa, kunye neeprothokholi zokuhlola zakhiwe ngenjongo-azimkelwa kwiinjongo zenjongo jikelele. Xa abathengi bebuza, "Ngaba ungabamba i-0.02 mm yendawo yokwenyani kweli zibuko linemisonto?" impendulo iza nemephu yenkqubo-hayi intelekelelo.
Ukuhanjiswa kwehlabathi ngaphandle kokuthomalalisa-Njani uCwangciso oluBonelekileyo ludibana nobungqongqo boBugcisa
Ii-OEM zaseMntla zaseMelika zidinga amaxesha okukhokela iiveki ezili-12. Abasasazi baseYurophu bafuna amaxwebhu ahambelana ne-CE. Iiprojekthi zaseSoutheast Asia zifuna uphononongo lobunjineli beelwimi ezimbini. I-QINGDAO QIANGSENYUAN ihambisa zonke ezintathu-kungekhona ngokwandisa amandla, kodwa ngokufaka ulawulo lweprojekthi ekusebenzeni kobugcisa. Iqela labo liqinisekisa i-GD & T ngaphambi kokucaphula, iiflegi zemingcipheko yokwenziwa kwezinto ekuhlaziyweni komzobo, kwaye iqinisekisa imijikelezo yonyango lokushisa ihambelana neemfuno zokusebenza-kungekhona nje amaphepha.
Abathembisi "inqanawe ekhawulezayo." Baqinisekisa amaxesha azinzileyo kuba ukucwangciswa kwabo kwemveliso kusebenzisa uhlalutyo lwexesha le-takt, hayi ukuziva kwamathumbu. Iiodolo zeprototype zithunyelwa ngeedosi zokuhlola ngokupheleleyo. Ukuqhuba umthamo ophakathi kuquka iingxelo zenqaku lokuqala kunye nokwaleka kwedatha ye-CMM. Kwaye ewe-bona a imveliso yesinyithi esekwe eQingdao. Kodwa indawo ibalulekile ngaphantsi kwendlela abaphatha ngayo inombolo yakho yenxalenye: njengemfuneko esebenzayo, hayi into yokuthenga iodolo.
