Uphi na precision casting corp factory uvavanya izinto ezibalulekileyo zobuthunywa? Ayizizo zonke izinto ezifumaneka eQingdao ezibamba iimpompo ze-cobalt ze-AMS 5387-okanye zibambe ukuphosa okuhambelana ne-ISO kunye ne-multi-axis CNC yomatshini phantsi kophahla olunye. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yenza. Sithumele izindlu zesilinda sempompo yepiston kwii-OEM ze-hydraulic eJamani ezikhabe ababoneleli abathathu bangaphambili ngaphezulu kwe-micro-shrinkage kwi-T800 ye-alloy castings ephethwe bubushushu. Itrayi yabo yesine ibiyeyethu-kuba indawo yethu ayikho nje *kwiQingdao. Yenzelwe ukuzinza kwe-dimensional apho i-± 0.02 mm ingekho ekujoliswe kuyo-yisiseko.
IZiko elinye. Izakhono ezine eziDityanisiweyo-Akukho ziHandoffs, akukho zithuba
Uninzi lwabathengi bacinga ukuba "ukuphosa ngokuchanekileyo" kuthetha ukuphoswa kotyalo-mali kuphela. Yiyo loo nto iiprototypes zisilela ngexesha lovavanyo olusebenzayo: ukunyamezelana okuphoswayo kubambe, kodwa ukutywinwa komphezulu okwenziwa ngoomatshini kuyajika emva konyango lobushushu. Kwi-QINGDAO QIANGSENYUAN's precision casting corp factory, ukuphosa kunye nokwenza izinto azikho amanyathelo alandelelanayo-ziinkqubo ezihambelanayo. Iqela elifanayo elithululela i-cobalt-nickel alloy likwaprogram i-5-axis DMG MORI NT oomatshini bochungechunge abagqibezela ibhore yangaphakathi ye-AMS 5387 nozzle. Akukho mthengisi wangaphandle. Akukho kuphinda kubambene. Akukho mpazamo iqokelelweyo.
Siqhuba zombini ukujula kwesanti (kwintsimbi enkulu ukuya kuthi ga kwi-1,200 kg) kunye nokuphosa utyalo-mali (kwimilomo ye-cobalt alloy ebhityileyo phantsi kwe-0.8 mm ubukhulu bodonga). Umthamo we-CNC ugubungela ukujika, ukugaya, ukugaya-kunye nokudityaniswa kobushushu obubalulekileyo kwindawo. Xa umxhasi we-oyile yaseMntla Merika kunye negesi efuna iivalvu zoxinzelelo ezilinganiswe kwi-10,000 psi, asizange sikhuphe ngaphandle koxinzelelo. Siyenzile endlwini, yaqinisekiswa nge-CMM yasemva konyango kwi-20 µm isisombululo. Yiyo indlela esibamba ngayo ii-callouts ze-GD & T njengokunyamezela isikhundla Ø0.015 mm kwiimpawu ezingekho-cylindrical-ngokuphindaphindiweyo, kwiibhetshi ze-500-piece.
Akukho ntelekelelo kwiMfezeko yezinto eziphathekayo—Ukulandeleka nje okunokuPhicotha
"Izinto eziluhlaza eziqinisekisiweyo" azithethi nto ukuba i-batch-to-batch chemistry drifts okanye imbali yobushushu ayilogwanga. Siye sabona iiplagi ze-cobalt alloy zisilela kuvavanyo lokudinwa ngenxa yokuba isatifikethi sokusila somthengisi zidweliswe "i-AMS 5387 iyahambelana" -kodwa ishiye iipesenti zokwenyani ze-Co-Cr-W-Mo. Inkqubo yethu iqala ngee-ingots eziqinisekisiweyo ezimbini: enye iseti evela kwi-Carpenter Technology, enye evela kwi-Special Metals. Yonke indawo yobushushu ifumana uhlalutyo lwespectrographic phambi kokunyibilika. Yonke into edlalwayo ifumana ithegi enekhowudi ye-QR ekhethekileyo edibanisa kwidosi yedijithali epheleleyo: ilogi enyibilikayo, ijika lobushushu elithululwayo, ingxelo ye-X-ray, imephu yobulukhuni, kunye nedatha yokuhlola yeCMM yokugqibela.
Oku akukho overkill. Kuyimfuneko. Xa umdibanisi wempompo waseMzantsi-mpuma Asia wayefuna iirola zeshafti ezitshintshayo kwiiwintshi ezisebhodini, inqaku labo lokuqala lalibiza “i-T800 elinganayo.” Kodwa "okulingana" aluphumelelanga uvavanyo lokutshiza ityuwa emva kweeyure ezingama-48. Siqhube i-EDS ethelekisayo kwinxalenye yabo engaphumelelanga ngokuchasene ne-T800 yethu yokuphosa-kwaye safumana i-3.2% yomxholo we-tungsten ephantsi. Silungelelanise umxube wethu we-alloy, ukunyanzeliswa kwe-corrosion eqinisekisiweyo nge-ASTM B117 kwiiyure ezingama-500, kwaye ihanjiswe. Elo nqanaba lolawulo lwesinyithi lihlala kuphela apho ukuphosa, ukuvavanywa kwelebhu, kunye nobunjineli bezinto zabelana ngesicwangciso somgangatho ofanayo.
Unikezelo Lokwenene Lwehlabathi—Asiloxesha Nje Elithenjisiweyo Lokukhokela
Ezinye iifektri zicaphula “iiveki ezisi-8” kwii-odolo ezinomthamo ophakathi. Emva koko inyani iyabetha: ulibaziseko lwezixhobo, i-backups yonyango lobushushu, okanye ukusebenza kwakhona komzuzu wokugqibela. Umsebenzi wethu obhityileyo usebenzisa imaphu ye-takt yexesha-hayi uqikelelo lwekhalenda. Kwiprototype ibaleka ngaphantsi kwamaqhekeza ali-10, siqinisekisa ukungeniswa kwenqaku lokuqala ngeentsuku zokusebenza eziyi-≤12. I-200-500 yee-odolo zeengcezu zetsimbi okanye i-stainless steel castings, ixesha lokukhokela liqiniswe kwiiveki ezi-6-zitshixiwe ngexesha lokuphononongwa kobunjineli, kungaxoxiswana emva kokukhutshwa kwe-PO.
Sithatha ingozi kwangoko. Ngexesha lomzobo woqinisekiso, iinjineli zethu imiba yokwenziwa kweflegi uninzi lweevenkile ziyayiphosa: iindlela eziphantsi ezibambisa iqokobhe le-ceramic kutyalo-mali, ii-engile eziyidrafti zingekho nzulu kakhulu ekukhutshweni kokungunda kwesanti, okanye izitaki ze-GD&T ezidibanisa iindawo zokunyamezelana ngaphaya kwemida yokusebenza. Omnye umxhasi waseYurophu uphinde walungisa isiseko sabo sempompo emva kwempendulo yethu-ukusika ixesha lomatshini nge-37% kunye nokuphelisa imisebenzi emibini yesibini. Ayikokubonisana oko. Yintsebenziswano edibeneyo.
Kutheni le Factory Casting Corp iChanekile ime yodwa
Awukhethi isiseko esekwe kwindawo yodwa. Uyikhetha xa isicelo sakho sifuna oko abanye bangakwaziyo ukukuzisa: imilomo ye-cobalt alloy esinda kwi-600 ° C ngebhayisikile ye-thermal ngaphandle kwe-microcracking; izindlu zempompo zepiston ezigcina ukugxila emva kwe-nitriding; i-winch shafts edlula ukuhlolwa kwe-ultrasonic kwisisombululo se-10 MHz. QINGDAO QIANGSENYUAN TECHNOLOGY's precision casting corp factory inika ezo ziphumo-kungekhona ngaphandle, kodwa njengesiqhelo.
Amandla abo akakho isikali. Kugxilwe kuyo: akukho zixhobo zemoto, akukho zixhobo zabathengi, akukho msebenzi wenjongo ephantsi ye-alloy. Yonke ikhilogram egalelwe ixhasa iinkqubo zehydraulic, i-oyile kunye nezixhobo zegesi, okanye iimoto zobunjineli ezinomsebenzi ophezulu-apho ukusilela kungabikho ixesha lokuphumla. Yingozi yokhuseleko. Olo gxininiso lulola uqeqesho lwenkqubo yabo, lwenza nzulu ubuchule be-alloy yabo, kwaye lukhuni iiprothokholi zabo zomgangatho. Ukuba iprojekthi yakho elandelayo ibandakanya i-AMS 5387, T800, okanye iijiyometri ezingekho mgangathweni phantsi koxinzelelo oluphezulu okanye ukunxitywa, kulapho ukuchaneka kwedimensional kuhlangana nokuqiniseka kwe-metallurgical.
