Xa iinjineli zicacisa iinkonzo zefektri yokufaka inaliti yokubumba isinyithi, azikho nje uku-odola iinxalenye-ziqinisekisa ukuthembeka komsebenzi phantsi koxinzelelo, ukushisa kunye noxinzelelo lwe-cyclic. Siye sabona iiprojekthi ezininzi ziphazamiseka ngenxa yokuba "ukufakwa kwentsimbi" kwaphathwa njengento engabonakaliyo-ifakwe kwizindlu zeplastiki ngaphandle kokujongana nokwandiswa kwe-thermal ukungalingani, ukunyaniseka kokudibanisa ubuso, okanye ukudinwa kwexesha elide kwi-interface-mold interface. E-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Siphatha yonke into efakwe kwintsimbi njengento ethwala umthwalo, i-node-critical node-kungekhona emva kokucinga.
UkuBumba kweSitofu sokuFaka ngesinyithi kufuna Ngaphezu kokuzaliswa kokungunda
Impumelelo yokubumba inaliti yentsimbi yokwenyani iqala phambi kokudubula kokuqala. Iqala ngokubhanqa izinto eziphathekayo: i-cobalt-nickel alloys efana ne-AMS 5387 okanye i-T800 ayiziphathanga njenge-304 engenasici ngexesha lokuzaliswa kwe-mold cavity. Ukuxinana kwabo okuphezulu, ukuguquguquka kwe-thermal ephantsi, kunye neengqimba zeoksidi yomphezulu zichaphazela ngokuthe ngqo ukunyibilika kwendlela yokuziphatha yangaphambili, ukwakheka komgca we-weld, kunye nokusabalalisa uxinzelelo olushiyekileyo kwipolymer ejikelezileyo. Siye salinganisa ukuya kuthi ga kwi-18% ephezulu ye-shrinkage ye-shrinkage kumda wokufaka-iplastiki xa usebenzisa imijikelezo ye-preheat engafanelekanga-ngokwaneleyo ukukrazula izindlu zevalve ezichanekileyo ngexesha lovavanyo lwe-hydraulic.
Kungenxa yoko le nto inkqubo yethu idibanisa amanyathelo amathathu angenakuxoxisana: (1) faka ukusebenza komphezulu ngokusebenzisa ukutshatyalaliswa kwegrit elawulwayo kunye nokucoca i-plasma-kungekhona nje ukukhupha; (2) i-dynamic install preheating ukuya ku-±3 °C ukunyamezela, ukulinganisa ngokwebakala le-alloy kunye nejometri; (3) i-real-time monitoring pressure pressure edityaniswe ne-curves yokubola kweqondo lobushushu. Oku akuyothiyori. Kwinkqubo yamva nje ye-piston yepompo yezindlu ye-OEM yaseYurophu, le ndlela yanciphisa i-warpage ye-post-mold nge-62% kwaye yaphelisa i-100% yokungaphumeleli kwe-micro-crack kuvavanyo oluqhumayo olusebenzayo.
Udibaniso oluthe nkqo luSombulula iNgxaki yeHandoff efihlakeleyo
Uninzi lweentsilelo ekufakeni isitofu sesinyithi kwiindibano ezibunjiweyo zibuyela emva kwi-handoffs-hayi phakathi koomatshini, kodwa phakathi kwezifundo. Ivenkile ye-CNC inqumla i-insert. Umthengisi weplating usebenzisa i-nickel undercoat. Isibumba sitofa iPEEK. Akukho qela linye elinobume bomjikelo we-thermal. Abanye banokuxoxa ukuba ukukhupha inyathelo ngalinye konga iindleko. Nangona kunjalo, silandele i-4.7x yee-odolo zokutshintsha ubunjineli-kunye ne-3.2x yexesha elide le-NPI-kwizinto ezifakwe ngaphandle ezifakwe ngaphandle ngokuchasene nezidityanisiweyo ngokuthe nkqo.
Kwiziko lethu le-Qingdao, iqela elifanayo liphethe ukufaka oomatshini, ukulungiswa komphezulu, isiqinisekiso sokungunda, kunye nokuqinisekiswa kwenqaku lokuqala. Umatshini we-cobalt alloy nozzles ukuya kwi-± 0.005 mm kumaziko e-CNC e-5-axis, emva koko uwadlulisele-ngaphandle kokupakishwa okanye ukuthutha-kwi-bay yethu yokubumba eqinisekisiweyo ye-ISO. Apho, ukufakwa kuya ngqo kwiindlwane ezishushu ezilinganisiweyo ukuze zitshatise iprofayile yazo ye-CTE. Akukho kuphinda kusebenze. Akukho lunxibelelwano. Inkcazo enye nje, iprothokholi yokuhlola enye, ikhonkco elinye lokuphendula.
Umgangatho awuqinisekiswanga-Yakhelwe kuyo yonke i-interface
Uphicotho olusemgangathweni lwe-ISO 9001 lujonga amaphepha. Inkqubo yethu yomgangatho ijonga i-physics. Kwinxalenye nganye yokufaka isinyithi, siqinisekisa iileya ezintathu ezixhomekeke kwezinye: (1) i-metallurgical-esebenzisa i-OES spectroscopy kwi-billet engenayo kunye neesampuli ze-post-heat-treat; (2) ijometri-i-CMM yokuskena yobudlelwane be-datum ye-insert-to-plastiki, kungekhona nje iimpawu ezizimeleyo; (3) i-functional-pressure cycling inserts in the real service-configured assembled, hayi nje iimvavanyo zokutsala ezimile.
Le yindlela esihambisa ngayo iivalvu zoxinzelelo ezilinganiswe kwi-420 bar eqhubekayo yokusebenza kunye ne-winch center shaft rollers ezisinda kwi-120,000+ kwimijikelezo ye-torque kwiindawo zaselwandle ezinetyuwa. Abathengi bahlala bebuza: "Ngaba ungabamba indawo yokwenyani phakathi kwentsimbi yokufaka intsimbi kunye negroove etyhidiweyo ye-PTFE?" Ewe-kuba silinganisa kwi-situ, kwi-85 ° C kunye ne-95% ye-RH, kunye ne-laser-triangulation sensors elandelela i-real-time drift ngexesha lovavanyo lwe-soak yeeyure ze-72.
Ukuthembeka kuqala kubani oLawula iChain yeNkqubo
I-metal insert yokubumba i-factory ayichazwanga ngokucinezela kwayo-ichazwa ngubani othatha isigqibo malunga nokuba kwenzekani * phakathi * kwee-press strokes. Ngaba bayasilawula isiqinisekiso semathiriyeli ekrwada? Ngaba banokuhlengahlengisa iiparamitha zonyango olusekwe kwimephu yoxinzelelo lwenxalenye yokugqibela? Ngaba banabo i-GD & T yokutolika kumacandelo axubileyo-okanye bayikhuphele kumhloli we-CAD yomntu wesithathu?
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ilawula zone. Sifumana i-AMS 5387 kwizixhobo zokusila eziqinisekisiweyo ezinokulandeleka kweladle epheleleyo. Senza isisombululo se-annealing kunye nokuguga endlwini, kunye nezigodo zomlilo ziboshwe ngokuthe ngqo kwiinombolo ze-serial. Sitolika i-GD & T callouts kwimizobo yezinto ezininzi-kungekhona nje ukunyamezelana, kodwa umsebenzi oqhutywa yindibano: apho iplastiki idinga ukuthotyelwa kwe-elastic? Kufuneka intsimbi ithwale phi? Ingaba ujongano lufuna phi uburhabaxa obuncinci kumatshini wokutshixa?
Yiyo loo nto i-hydraulic yehlabathi kunye ne-oyile kunye negesi ye-OEMs zithembele kuthi-kungekhona ngexabiso eliphantsi, kodwa ukuhanjiswa kwe-zero-okumangalisayo kwamacandelo apho ukusilela kuthetha ixesha lokuphumla, umngcipheko wokhuseleko, okanye ukukhumbula indawo. Ukuchaneka akuyonombolo eshicilelweyo. Kukuqiniseka ukuba yonke into efakiweyo iya kwenza ngokufanayo-ibhetshi emva kwebhetshi, unyaka nonyaka.
