Xa iinjineli zichaza a imveliso yesanti yesinyithi kwi-mission-critical valves hydraulic valves okanye i-high-wear pump housings, ayithengi nje i-castings-baqinisekisa ukuzinza kwe-dimensional phantsi koxinzelelo lwe-bar ye-350, ukunyaniseka kwe-microstructure emva konyango lobushushu, kunye ne-batch-to-batch metallurgical consistency. Lo ngumqobo uninzi lwababoneleli abasilela ukuwususa. E-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Silahle phezu kwe-12,000 yentsimbi kunye nentsimbi ye-mold yesanti ukususela ngo-2018-nganye ilandelwa kwinani layo lobushushu elikrwada, lihlolwe kunye ne-Zeiss CMMs phambi komatshini, kwaye yaqinisekiswa ngokuchasene ne-ASME B16.34 kunye ne-ISO 8062 ukuya kwi-ISO 8062
I-Sand casting ihlala iyona ndlela ingabizi kakhulu kwi-medium-volume, i-geometrically complex complex parts ngaphezu kwe-5 kg-ingakumbi xa i-alloys efana ne-AMS 5387 cobalt okanye i-T800-based superalloys ibandakanyeka. Kodwa nantsi into ejongwa ngabathengi abaninzi: umgangatho wokugalela isanti awuchazwa ngumngundo wodwa. Kumiselwa ukuba ukuphosa okuqinileyo kuhambelana njani neenkqubo ezisezantsi. Siqhuba zombini isanti kunye ne-investment casting kwiziko eliqinisekisiweyo le-ISO 9001-kodwa ukugaywa kwesanti kuphela kuxhasa ukuhamba kwethu okupheleleyo okuthe nkqo: ukusuka kwi-mold mold yesanti eluhlaza (usebenzisa i-MAGMASOFT®) ngokusebenzisa i-CNC yokugqiba-machining ye-valve yangaphakathi, i-nitriding, kunye novavanyo lokuvuza kwe-helium. Indlu yesilinda yempompo yepiston esiyizise kwi-OEM yaseJamani kwikota yokugqibela yayinonyamezelo ± 0.05 mm kubuso bezibuko ezithandathu-ifumaneka kuphela ngenxa yokuba iqela lethu le-Foundry lihlala kunye nama-machinists ukulungelelanisa ushicilelo oluphambili ngokusekelwe kwidatha yokwenyani yesixhobo.
Abanye banokuxoxa ukuba iimolds zesanti eziprintiweyo zanamhlanje ze-3D zisusa ukuguquguquka kwemveli. Yinyaniso—kodwa kuphela ukuba ulilawula lonke ikhonkco. Siye sabona abathengi betshintshela kwi-binder-jet molds, emva koko bezabalaza ngamandla angaguqukiyo e-shakeout abangela uqhekeko oluncinci kwimibhobho ye-cobalt alloy. Impendulo yethu? Gcina isanti eqhelekileyo ye-green-alloy> 90% ye-high-alloy work-kodwa uphucule inkqubo: ukulawulwa komswakama okuzenzekelayo (± 0.3% ukuchaneka), ukubeka iliso kobunzima obungundoqo, kunye nesampulu ye-metallographic yangaphambili yokugalela. Ngomyalelo wamva nje we-non-standard winch center shaft rollers, sibambe ubushushu obuthululwayo ngaphakathi kwe-± 8 ° C kwii-heats ezili-14-ezibaluleke kakhulu ukunqanda ukubunjwa kwesigaba se-sigma kwi-duplex stainless castings. Elo nqanaba loqeqesho lobushushu alwenzeki kwimisebenzi ye-siled.
Yintoni eyahlula umntu okwaziyo imveliso yesanti yesinyithi ukusuka kwethembekileyo ngokwenene kukulandeleka-kungekhona nje amaphepha. Ibhetshi nganye iphethe idosi yedijithali edityaniswe ne-QR: iingxelo zohlalutyo olunyibilikayo, iziphumo zokuskena ngerediyo (i-ASTM E94 iNqanaba lesi-2), imephu yobulukhuni bokuphosa, kunye nokuqinisekiswa kwe-GD&T yokugqibela ngokuchasene nefayile ye-STEP yomthengi. Xa umenzi wezixhobo ze-oyile yaseMntla Merika efuna ukutshintshwa kweeplagi ze-AMS 5387 emva kokungaphumeleli kwebala, ukulandeleka kwethu masikwahlule ubushushu obunye ngokucalulwa kwe-chromium esecaleni-kwaye siyilungise ngokutsha ngesisombululo esilungisiweyo. Akukho ngqikelelo. Akukho batch ikhumbulayo. Ulungiso nje olusekwe kwifiziksi.
Ukuba iprojekthi yakho elandelayo ibandakanya iivalvu zoxinzelelo, iziseko zempompo, okanye izixhobo zesithuthi sobunjineli ezifuna>200,000-ubomi bokudinwa komjikelo, qala ngokuphononongwa kokwenziwa kwemveliso—hayi iiRFQs. Buza umthengisi wakho: Ngaba banokulinganisa ukuqina kokuqina kuyilo lwakho lokungena? Ngaba ziyaqinisekisa iipropathi ezixineneyo *emva* komatshini wokugqibela kunye noxinzelelo loxinzelelo? Ngaba inkqubo yabo yokubuyisela isanti ilinganisiwe ukuze kugcinwe ukutyhubela okungaguquguqukiyo kuzo zonke iishifti? I-QINGDAO QIANGSENYUAN TECHNOLOGY iphendula ngokuthi ewe—kuzo zontathu. Asazi nje isinyithi. Sibeka ukuzithemba kuyo yonke imvulophu esebenzayo. Ndwendwela tsngtaocnc.com ukucela ingxelo enokwenzeka yokuphosa simahla-kubandakanya uhlalutyo lokuhamba kwesikhunta, imephu yomngcipheko obalulekileyo, kunye nokuzinikela kwexesha lokukhokela kwiprototype ngokusebenzisa imiqulu yemveliso.
