Xa iinjineli zifuna a ngokuchanekileyo iprototype yomatshini wokwenza umsebenzi ehambisa iinxalenye zetsimbi eziqinileyo-ezikhawulezayo, eziphindaphindayo, kwaye zilungele ukuqinisekiswa okusebenzayo-zitsiba iivenkile zenjongo jikelele. Baya apho i-cobalt alloys ingasimisi i-spindle, apho i-GD&T callouts ibangela uphononongo olukhawulezileyo lwenkqubo-hayi i-imeyile ezilandelelweyo-kwaye apho "umzekelo" ungathethi "ukulalanisa." Kulapho iprototyping yehlabathi yokwenyani iphumelela.
Sibone iiprojekthi ezininzi zilibazisekile ngenxa yokuba ivenkile yamkele umzobo ngaphandle kokubuza ngolandelelwano lonyango lobushushu okanye ifunde kakubi i-AMS 5387 microstructure iimfuno. E-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., yonke iprototype iqala ngokuqinisekiswa kwezinto eziphathekayo-kungekhona nje iicerts ze-mill, kodwa i-batch-level traceability ukubuyisela kwisithando somlilo. Sivavanya isitokhwe esisekwe kwi-cobalt ye-T800 engenayo yokungaguquguquki kobungakanani beenkozo phambi kokuba kuqale ukurhabaxa. Ngoba? Ngenxa yokuba i-0.002 ″ ukunyamezela kwimpompo yezindlu ayithethi nto ukuba ukuphazamiseka kwe-thermal ngexesha lokunciphisa uxinzelelo kutshintsha i-axis ye-bore nge-0.0015 ″ post-machining. Ayiyothiyori leyo. Siye sayilinganisa-kwiindawo ezintathu ezahlukeneyo-phambi kokuba sihlengahlengise inkqubo yethu yokulungisa kunye nokupholisa.
Ukudityaniswa okuthe nkqo kwahlula ukuchaneka kokwenyani kubuchule bomgangatho womphezulu. Abathengisi abaninzi bakhuphela ngaphandle, emva koko umatshini. Oko kudala idimensional drift phakathi kwejometri ye-as-cast kunye neengxelo zokugqibela zeCMM. QINGDAO QIANGSENYUAN ilawula zombini. Indawo yethu ethobela i-ISO iqhuba utyalo-mali lwemilomo ye-cobalt enodonga olucekeceke kunye nokuphosa isanti kwimizimba emikhulu yevalvu yoxinzelelo lwehydraulic-emva koko igqibezele ngaphakathi kwindlu kwii-CNC ze-multi-axis kunye nembuyekezo edibeneyo yokuhlola kunye nenkqubo yobushushu. Akukho handoffs. Akukho ukulungiswa kwakhona. Akukho datha zilahlekileyo. Umzekelo: izindlu zepiston pump cylinder zifuna ukugxila ngaphantsi kwe-0.001″ ngapha kwama-400 mm ubude. Siyiphumeza loo nto ngokwenza ubuso bebhore kunye ne-flange kwiseto enye-emva kokuphosa-sisebenzisa ii-chucks zesiko kunye ne-adaptive toolpath egudileyo. Isiphumo? Inqanaba lokuphumelela inqaku lokuqala lingaphezulu kwe-94% kuKlasi A lwezixhobo zehydraulic.
Abanye banokuphikisa ukuba ukuphosa + umsebenzi oxutywe ngomatshini wongeza iindleko. Kodwa xa ivalve yakho yoxinzelelo kufuneka itywine kwi-6,000 psi ngelixa uxhathisa ukuqhekeka koxinzelelo lwe-sulfide, ukutsiba utyalo-mali kwimilo ekufutshane akukongi mali-kukubeka emngciphekweni ukungaphumeleli kwentsimi. Siye satshintsha iiprototypes ezintlanu ezisileleyo zevalvu ye-offshore (zonke zenziwe ngoomatshini ukusuka kwibar eqinileyo) kunye notyalo-mali olunye + uguqulelo olugqityiweyo usebenzisa i-AMS 5387. Ixesha lomjikelo lehle nge-37%. Ubunzima buncitshiswe ngama-22%. Kwaye ukusilela kuvavanyo lokuvuza kwanyamalala. Akunjalo ukulungelelaniswa-oko kukulungelelaniswa kwe-metallurgical. Iqela lethu liphonononga yonke isakhelo se-GD&T ngexesha lengxelo yobunjineli, iiflegi zingquzulana kwidatha ngaphambi kokuba kuqale isixhobo, kwaye liqinisekise iimfuno zomphezulu wokugqiba ngokuchasene neendawo zokunxiba ezisebenzayo-hayi nje amashiti athile. A Ra 0.4 μm kumphezulu non-contact? Okungeyomfuneko. Kumhlaba wetywina oguquguqukayo? Ayinakuxoxisana.
Ukuthembeka akukho malunga nezithembiso. Imalunga nento eyenzekayo xa ukuthunyelwa kokuqala kufika. Sithumela ngeedosi ezipheleleyo zokuhlola: ii-certs zezinto eziluhlaza, ii-logs zokuphatha ukushisa, iingxelo ze-CMM ezichazwe nge-ASME Y14.5, kunye nemilinganiselo ye-optical ye-radii ebalulekileyo. Inxalenye nganye iphethe i-ID eyodwa edityaniswe nembali yayo yenkqubo. Abathengi baseMntla Melika naseYurophu basebenzisa idatha yethu ukuvala ukuhanjiswa kwePPAP ngokukhawuleza. I-OEMs yaseMzantsi-mpuma ye-Asia ixhomekeke kucwangciso lwethu olunciphileyo ukulungelelanisa ukuhanjiswa kweprototype kunye ne-sprints yabo yokuqinisekisa-akukho veki ye-buffer eyakhelwe ngaphakathi. Ukujonga phambili, sandisa i-R & D kwi-hybrid casting-machining workflows ye-high-alloy pump impellers, ukongeza uhlalutyo lwe-spectral kwiitshekhi zemathiriyeli engenayo, kunye nokulandela i-aerocreditation ye-NADCAP ye-aerocreditation. Ukuchaneka ayisosetingi kulawulo lwe-CNC. Yindlela ophatha ngayo i-alloy, funda umzobo, kwaye ube ngumnikazi wesiphumo.
