Xa iinjineli zichaza a umzi mveliso wempompo, abagcini nje ngokuyalela izindlu zentsimbi. Bazibophelele ekuzinzeni komda phantsi kwe-300+ yoxinzelelo lwebar, imfezeko ye-microstructural emva kokuhamba ngebhayisikile eshushu, kunye nokunyamezela i-porosity kwindawo yokutywinwa kwamanzi. Yiyo loo nto amaqela oyilo kwii-OEMs zehydraulic eJamani, ababoneleli ngenkonzo ye-oyile eTexas, kunye nabahlanganisi bempompo yaselwandle eSingapore bahlala bebuyela kwiqabane elinye: QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD.
Kutheni “isiko” Ingelogama nje iBuzzword-Luqeqesho lweNkqubo
Sibone iiprojekthi ezininzi kakhulu zimile kwinqanaba lokuphonononga umzobo - hayi ngenxa yokuba ijometri yayingalunganga, kodwa ngenxa yokuba i-engile yokuphosa idrafti iphikisana nofikelelo lomatshini, okanye unyango lobushushu lugqwethekile eludongeni olucekethekileyo luphawu lwasemva komatshini. E-QINGDAO QIANGSENYUAN, isiko lithetha ubunjineli obudibeneyo ukusuka kusuku lokuqala. Iqela lethu alilindi iifayile zeCAD ezigqityiweyo. Sijoyina uphononongo loyilo lwabathengi kwangethuba - ukuqinisekiswa kwe-GD&T callouts ngokuchasene nokunyamezela ukungunda okufikelelekayo, ukubeka iflegi engalinganiyo yobunzima bodonga ngaphambi kokuba kuqale isixhobo, kwaye sicebise iindlela ezizezinye ezisebenzayo (umzekelo, ukutshintshela kwisanti yokuphosa ukuya kwi-investment casting ye-0.05 mm imfuneko yokugqiba umphezulu kwi-AMS 5387 yezindlu ze-cobalt alloy pump).
Oku akuyothiyori. Kulo nyaka uphelileyo, umxhasi waseMntla Melika wayefuna izindlu zepiston pump cylinder ezikwaziyo ukusebenza ngokuqhubekayo kwi-220°C kunye nokuhamba kodaka oluludaka. Uyilo lwabo lwangaphambili lwalusebenzisa i-316 insimbi engenasici - eyasilela ukuvavanywa kokukhathala emva kwemijikelezo ye-4,200. Sicebise i-T800 ye-cobalt-based alloy, yasebenzisa ukulinganisa uxinzelelo lwe-thermal, kwaye yaqinisekisa utshintsho ngovavanyo olupheleleyo. Isiphumo: Imijikelezo ye-17,800 ngaphambi kokungaphumeleli - kunye nokuhanjiswa kwiiveki ze-11, kungekhona i-22 ecetywayo ngumboneleli wabo wangaphambili.
Apho uBugcisa boMathiriyeli budibana noLawulo lweMveliso
Uninzi lweefektri zempompo zekhaseji ziphosa *okanye* umatshini. Bambalwa abalawula zombini-kwaye bambalwa abasekho ii-superalloys. I-cobalt-nickel alloys efana ne-AMS 5387 ayinzima nje ukuyisika. Basebenza nzima ngobundlongondlongo, bafuna iiprofayili ezithe ngqo ezishushu ngexesha lokufakwa kwesisombululo, kwaye bafuna ingqibelelo yomphezulu ethintela ukuqaliswa koqhekeko oluncinci kwimida yokutywinwa koxinzelelo oluphezulu. Yiyo loo nto i-QINGDAO QIANGSENYUAN igcina ukulandeleka kwezinto ekrwada eqinisekisiweyo phantsi kwibhetshi yokunyibilika - kwaye kutheni yonke i-cobalt alloy nozzle okanye iplagi yeenqanawa ezineengxelo ezipheleleyo zemetallurgical, kubandakanya ukuhanjiswa kobungakanani beenkozo kunye nohlalutyo lokusasazeka kwe-carbide.
Iziko lethu elithobela i-ISO liqhuba ukuhamba komsebenzi okuhambelanayo: ukuphosa utyalo-mali kwiipaseji zangaphakathi ezintsonkothileyo (njengamaqumrhu evalve ye-multi-port), ukuphosa isanti kwiziseko zempompo ezinobubanzi obukhulu, kunye ne-5-axis CNC yomatshini wokutywinwa kokugqibela kunye nojongano olunyukayo. Unyango lobushushu alukhutshelwanga ngaphandle - lulandelelaniswe ngaphakathi. Ukugqitywa komphezulu akuyonto yokuthambisa - kucacisiwe ngokwemfuno yokusebenza nganye: iRa 0.4 µm yemihlaba eguquguqukayo yotywino, udubulo lokukroba kwiifilthi ezidinwa kukudinwa, ipassivation kuphela apho ukuxhathisa kwekloridi kubalulekile.
Oko “Okunokuthenjwa” Kuthethwa Enyanisweni Xa Uqhelisela
Ukuthembeka akukhona nje ukuhanjiswa kwexesha. Kukwazi ukuba i-casing yakho yempompo ayiyi kuvuza ekuqaliseni ngenxa yokuba ubuso be-flange buhlala ngaphakathi kwe-0.015 mm ngaphesheya kwe-450 mm - iqinisekiswe yi-CMM * emva komatshini wokugqibela * kunye * kwakhona emva koxinzelelo-ukunciphisa unyango lobushushu. Ukulandeleka okugcweleyo: amanani amaninzi agximfizwe kwinxalenye nganye, edityaniswe neerekhodi zokuhlola, iicerti zemathiriyeli, kunye neeparitha zenkqubo efakwe ngexesha lokwenyani.
Siye sakha ukuthembeka kuyilo lokuhamba komsebenzi. Akukho "iodolo ezikhawulezayo" eziphazamisa amaxesha okukhokelela - endaweni yoko, sisebenzisa ukucwangciswa kwemveliso ebhityileyo kunye neeseli ezinikezelweyo zezixhobo eziphezulu zealloy. Ukuqhuba kwePrototype kulandela inkqubo yokuhlola efanayo njengemveliso yevolumu. Kwaye xa abathengi bebuza, "Ngaba ungabamba ±0.02 mm kwesi siseko sesanti esiyi-600 mm?" - asithi "mhlawumbi." Sibabonisa idatha yophononongo lwesakhono kwiibhetshi zethu ezintathu zokugqibela.
Ukukhetha iFactory yeMpampu eLungileyo siSigqibo soBuchwephesha-ayisiyoMsebenzi woMxholo
Ukuba iprojekthi yakho elandelayo ibandakanya iimpompo zoxinzelelo oluphezulu lwe-hydraulic, i-booster ye-subsea, okanye iinkqubo zokudosa iikhemikhali, buza le mibuzo ngaphambi kokuba usayine i-PO:
- Ngaba benza ukuqinisekiswa kwezinto ezingenayo-okanye bamkele nje izatifikethi zokugaya?
- Ngaba banokubhala unyango lobushushu lokufunxa amaxesha kunye namazinga okupholisa kwibakala lakho elithile le-alloy?
- Ngaba bayayihlola imilinganiselo ebalulekileyo *emva kokugqiba*—kungekhona nje emva komatshini?
- Ngaba baya kwabelana ngeengxelo zokungahambelani ukuba ibhetshi iyasilela - okanye ilahle kwaye ithathe indawo?
QINGDAO QIANGSENYUAN uphendula ewe - kunye nobungqina. Hayi amabango okuthengisa. Amanqaku okuhlola okwenene. Iingxelo zeCMM ezilinganisiweyo. Iitshathi zeprofayile ezishushu. Yiloo ndlela oqinisekisa ngayo ubuchule - hayi nje ibango.
Ikamva lokuthembeka kwempompo lilele ekudityanisweni okungqongqo phakathi kwenzululwazi yokuphosa, ukuchaneka komatshini, kunye nokuqinisekiswa kwesicelo esithile. I-QINGDAO QIANGSENYUAN yakha eso sixhobo ngoku - ivalve yoxinzelelo enye, indlu ye-cylinder enye, i-cobalt alloy nozzle enye ngexesha. Xa inkqubo yakho ixhomekeke kuyo, akukho nto ithatha indawo yokwenziwa okuqinisekisiweyo.
