Xa iinjineli zicacisa amaqabane emveliso yesanti ye-mission-critical parts yentsimbi, ayifuni nje i-foundry capacity-bafuna uqeqesho lwe-metallurgical, uxanduva lokuphendula, kunye nokusebenza okuqinisekisiweyo phantsi koxinzelelo. Siye sabona iiprojekthi ezininzi zilibazisekile bubuchule obungahambelaniyo be-alloy, iirekhodi ezingahambelaniyo zonyango lobushushu, okanye iziphene zomhlaba ezibonakala kuphela emva kweeyure ezingama-200 zokuhamba ngebhayisikile yehydraulic. Yiyo loo nto amacandelo aqhutywa ngokuchanekileyo-ioyile kunye neenkqubo zevalvu yegesi, iindibano zempompo ezinzima, ii-winch shafts zemoto yobunjineli-zinyuka zidlula i-generalist foundries kwaye ziye ngokuthe ngqo kwiingcali eziphatha yonke into yokuphosa njengecandelo elisebenzayo, hayi into yokuthengisa.
Ukugqwesa kweFactory Casting yeSanti iqala nge-alloy mastery-hayi nje ukwenza i-Mold
Uninzi lweefektri zokugalela isanti ziphatha intsimbi engwevu okanye intsimbi yekhabhoni eqhelekileyo. Bambalwa abanokuthi baqhubeke bephosa, umatshini, kwaye bagqibe i-cobalt-nickel superalloys njenge-AMS 5387 okanye i-T800-grade material ngaphandle kokuqhekeka, ulwahlulo, okanye ukugqwesa emva komatshini. Ngoba? Ngenxa yokuba ezi ngxube zifuna ulawulo oluchanekileyo lobushushu (± 15 ° C), amazinga okupholisa alawulwayo kwiimbumba ezikhuselweyo, kunye neeprothokholi zokunciphisa uxinzelelo ngaphambi kwemisebenzi yokugqibela yeCNC. Siye saphonononga ngaphezulu kwe-40 yokungeniswa kwababoneleli bemilomo ye-cobalt-alloy-kunye ne-31 engaphumelelanga ukuphindaphindwa komgangatho kwindawo yokutywinwa okubalulekileyo emva kokuhamba ngebhayisekile eshushu. Umahluko wawungekho kumxube wesanti; kwakukwindlela ivenkile edityaniswe ngokuqinileyo ngayo iiparamitha zokuphosa ngomatshini osezantsi kunye nonyango lobushushu. Ubunakho bemveliso yesanti yokwenyani buthetha ukuba ngumnini welo khonkco ligcweleyo-hayi ukukhupha ikhonkco elinye kwaye utyhole umthengisi xa ukunyamezelana kukhukuliseka.
Ukudityaniswa okuthe nkqo akusiyo i-Buzzword-Luhlahlo-lwabiwo mali lwakho lokunyamezela
Uzinzo lweDimensional aluqinisekiswanga yingxelo yeCMM ekuhlolweni kokugqibela. Yakhelwe kwinkqubo: ukusuka kuyilo lokungena olunciphisa ukucutheka okubangelwa sisidubedube, ukuya kuthi ga kwinkqubo yokuqinisekisa utshintsho olungundoqo ngaphambi kokushukuma, ukuya kwisiqabu sasemva kokuphoswa koxinzelelo ngexesha ukuhambelana nolandelelwano lomatshini olucwangcisiweyo. Umzi-mveliso wokugalela isanti owenza owayo umatshini we-CNC-kwaye ulawula unyango lobushushu kunye nokugqitywa komphezulu-ubamba zonke izinto eziguquguqukayo. Ngokomzekelo, izindlu zepiston pump cylinder zifuna <± 0.025 mm ubungqukuva ngaphaya kwe-300 mm ubude emva kokujika kanzima. Ayinakwenzeka loo nto ukuba ukuphosa, ukuphathwa kobushushu, kunye nomatshini kwenzeka kwiindawo ezintathu ezahlukeneyo ezinemijikelo yokulinganisa emithathu eyahlukeneyo. E-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Loo manyathelo ayenzeka phantsi kophahla olunye oluthobelayo lwe-ISO, kunye nokulandeleka kwezinto ezikrwada ukuya kwinani lobushushu kunye nezikhuni zebhetshi eziqinisekisiweyo. Akukho handoffs. Akukho zithuba zokucinga. Kubhalwe nje, iziphumo eziphindaphindwayo.
Ulawulo Lomgangatho Wokwenyani Wehlabathi Kuthetha Ukulinganisa Oko Kubalulekileyo—Hayi Into Elula Nje
"Ukuhlolwa kwe-100%" kuvakala kukuqinisekisa-ude uqonde ukuba igubungela kuphela iziphene ezibonakalayo ezinzulu kunye nokuhlolwa okusisiseko kwe-OD / ID. Ukuthembeka kokwenyani kuqala kwangethuba: ukuqinisekiswa kwezixhobo ezingenayo ngokuchasene ne-certs ye-mill kunye nohlalutyo lwe-spectrographic, i-in-process core dimension checks usebenzisa i-optical compators * phambi kokuvalwa kokungunda, kunye novavanyo lwe-ultrasonic post-shakeout kwi-porosity engaphantsi komhlaba kwiindawo ezinoxinzelelo oluphezulu. Sakhe safumana ukusilela kwintsimi yevalve yoxinzelelo kwizindlu ukuya kwibhetshi enye apho i-Foundry ilutsibe uhlalutyo lokunyibilika kwangaphambi kokugalelwa-icinga ukuba "i-alloy efanayo, umthengisi ofanayo" kuthetha ukuhambelana. Ayizange ibe njalo. Ukulandelelwa ngokupheleleyo ayingomaphepha; kukwazi ngokuthe ngqo ukuba leliphi na iziko elibalekayo, ngowuphi umngxuma wokungunda, kwaye ngowuphi umqhubi ophethe indawo yakho kwinqanaba ngalinye. Elo nqanaba lolawulo lahlula amaqabane alungele imveliso kubathengisi beprototype kuphela.
Ukukhetha iFactory Casting yeSanti eLungileyo Sisigqibo soBuchwephesha-ayisiyiyo i-Checklist yokuThenga
Ukuba isicelo sakho sibandakanya iiplagi ze-cobalt-alloy, i-AMS 5387 i-pump components, okanye i-non-standard steel castings ye-hydraulic systems, beka phambili amaqabane athetha ulwimi lwakho-kungekhona nje isiNgesi, kodwa i-GD & T, i-ASTM A487, kunye ne-ISO 8502-3. Buza malunga namava abo ngeejometri ezisekelwe kwi-T800 phantsi kokulayisha okujikelezayo. Cela ubungqina-hayi iincwadana-zokuhlolwa kwenqaku lokuqala kwiinxalenye ezihambelana nokuntsokotha kwakho. Qinisekisa ukuba inkqubo yabo yokugalela isanti ibandakanya ukujongwa kwe-resin-bonded mold, ukugawulwa kwexesha lokwenyani lobushushu, kunye nokuqinisekiswa kwe-post-cast microstructure. Emva koko qinisekisa ukuba baya kuxhasa uphononongo lwakho lobunjineli ngempendulo yokwenziwa-hayi nje "ewe, singayenza," kodwa "nantsi indlela esiya kubamba ngayo ± 0.015 mm kolu donga luncinci ngaphandle kokuphazamiseka." Olo luphawu lweqabane lokwenyani lomzi-mveliso wokugalela isanti. Hayi umthengisi. Ukongezwa kobugcisa beqela lakho.
