Xa iinjineli zicacisa ukuphosa utyalo-mali lwentsimbi kwi-high-pressure hydraulic valves okanye i-cobalt-alloy pump housings, abagcini nje uku-odola iindawo-babheja ngokuzinza kwe-dimensional, ukuhambelana kwe-microstructural, kunye ne-batch-to-batch emangalisayo. Yiyo loo nto inani elikhulayo le-OEMs kuMntla Merika naseYurophu ngoku lihambisa izicelo zabo zotyalo-mali lwentsimbi ezifunwa kakhulu kwi-Qingdao-ngokukodwa kwi-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD.
Kutheni uTyalo-mali lweNsimbi lufuna ngaphezulu kune-Foundry nje
Uninzi lwababoneleli baluphatha utyalo-mali njengenkqubo “yokunyibilika nokugalela”. Ngokwenyani, utyalo-mali oluchanekileyo lwentsimbi luqala ixesha elide ngaphambi kokuba iphethini ye-wax ibethe itanki ye-slurry. Iqala ngokulandelelwa kwezinto ukuya kuthi ga kwinani lobushushu, iqhubeke ngokulawulwa ngamazinga erempu ye-dewaxing, kwaye iphele kuphela emva kokuba wonke umphezulu obalulekileyo ugqithise isiqinisekiso seCMM ngokuchasene neefowuni ze-GD&T-hayi nje imilinganiselo eqhelekileyo. Siye sabona abathengi bebuyisela iibhetshi ezintathu ezivela kubathengisi base-Southeast Asia ngenxa yokuba i-porosity yangaphakathi ayizange ibonwe kwaze kwaba yilapho uvavanyo olusebenzayo lwahluleka kwi-3,000 psi. Kwi-QINGDAO QIANGSENYUAN, iibhilidi zentsimbi ezingenayo zithwala iingxelo zovavanyo olupheleleyo lokusila. Iqashiso ngalinye lokuphosa lifakwe kwimaphu yesatifikethi salo semathiriyeli ekrwada, ilog yesithando somlilo, kunye neprofayile yokuqina yasemva konyango. Akukho ngaphandle.
Apho Iinkqubo Ezisemgangathweni Zophula—Nendlela Esiyibuyekeza ngayo
I-AMS 5387 i-cobalt alloy 6 ayiphoswanga njenge-316 engenasici. Uluhlu lwayo olumxinwa lokuqiniswa lufuna ukuthambeka okuthe ngqo kwe-thermal ngexesha lokudubula kweqokobhe. Ubuqhophololo bayo bunxiba iimbumba zeceramic ngokungalinganiyo. Uvakalelo lwayo ekuthathweni kweoksijini kuthetha ukuba ukugalelwa koncedo lwe-vacuum akunyanzelekanga—kunyanzelekile. Sihlengahlengise umjikelo wethu wokutshiswa amaxesha angama-17 ngaphezulu kweminyaka emihlanu ngokusekwe kwiziphumo zokwenyani zemetallography-hayi ithiyori. Kwimilomo esekwe kwi-T800, sisebenzisa amaqokobhe e-alumina-zirconia asele efakwe ngaphambili endaweni ye-silica eqhelekileyo. Kwizindlu zepiston pump cylinder ezifuna ±0.025 mm ukungqukuva ngaphaya kwe-400 mm ubude, sisebenza ngoomatshini bereferensi *phambi* kokuphumla koxinzelelo lokugqibela, siphinde sijonge emva koko. Luhlanganiso oluthe nkqo onokuthi ululinganise-hayi nje ibango.
Izakhono ezine eziHambisa inaliti
- Ubuchule be-Cobalt-nickel ngaphaya kwedatha yedatha: Asigcini nje ngokugalela i-AMS 5387-siqinisekisa ukuhanjiswa kwayo kwe-carbide nge-SEM-EDS kwiqashiso ngalinye lesithathu, kuba ulwahlulo lomda wokudla okuziinkozo luchaphazela ngokuthe ngqo ukuxhathisa ukhukuliseko kwioyile kunye neevalvu zokuminxa igesi.
- Ulawulo lwe-Hybrid casting-machining: Xa umthengi ethumela umzobo we-winch centre shaft roller enemisonto ephazamisekileyo kunye neendawo zokuthwala eziqinileyo, siphosa kufuphi ne-net, emva koko i-CNC-yiguqule i-OD * phambi * kokuqina kwe-induction-ukuphelisa ukugqwesa okutshabalalisa i-runout specs.
- Ukuhlolwa okusebenzayo-hayi nje ukuthobela: Yonke indlu yevalve yoxinzelelo ivavanywa ngokuvuza kwe-helium kwi-1.5 × uxinzelelo lokusebenza, kunye nokuskena kwe-ultrasonic yokuyeka ukuqhubekeka. Iingxelo ezinobungakanani zibandakanya uhlalutyo lwe-vector olubonisa ukuba iimpazamo zefomu zihlangana njani ekutywineni ubuso.
- GD&T-uphononongo lobunjineli bokuqala: Ukuba umzobo wakho ubiza unyamezelo lwesikhundla ngokunxulumene nendawo yokuphosa engenziwanga ngoomatshini, siyayihlaba *phambi kokuba* kuqaliswe isixhobo-kwaye sicebisa iinketho zokutshintsha kwedatum ezigcina umsebenzi ngaphandle kokuyila ngokutsha indibano yakho.
Yintoni Abayibuzayo Abathengi-kwaye Bafumana ntoni
"Ngaba ungabamba i-0.01 mm flatness kwi-300 mm × 200 mm isiseko sempompo yentsimbi?" Ewe-ukuba songeza i-anneal yesibini yokunciphisa uxinzelelo emva komatshini obunzima kwaye siqinisekise ukucaca kwitafile yegranite kunye nesisombululo sesalathisi se-0.001 mm. "Ngaba uyazixhasa iiprototypes zebhetshi ezincinci ezinokulandeleka ngokupheleleyo?" Ewe-indawo yethu encinci iqhekeza elinye, kunye ne-cert yayo yezinto, ingxelo yeCMM, kunye nelogi yonyango lobushushu ihlala kwinkqubo yethu ye-ERP iminyaka esixhenxe. "Ngaba unokuthelekisa umphezulu womthengisi okhoyo kumzimba wevalve yentsimbi yekhabhoni?" Ewe-kodwa kuphela emva kokuba siphindaphinda imidiya yabo yokuqhuma, uxinzelelo, kunye nexesha lokuhlala kwilebhu yethu-kwaye siqinisekise amaxabiso eRa nge-stylus profilometer elinganiswa yonke imihla.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. isebenza njengefektri yokuphosa intsimbi yotyalo-mali eyakhelwe imiphumo-hayi iikhathalogu. Indawo yabo ehambelana ne-ISO eQingdao ayileqi umthamo. Isombulula iingxaki apho i-metallurgy, ijometri, kunye nomsebenzi obalulekileyo wobuthunywa udibana. Xa ukuphosa kwakho okulandelayo okuphezulu kwentsimbi echanekileyo kufuna okungaphezulu kwesitampu se-Foundry-idinga ukuqeqeshwa kwenkqubo eqinisekisiweyo, ubungqina obubhaliweyo, kunye nentsebenziswano yobunjineli esekelwe kuhlalutyo lwehlabathi lokwenene lokungaphumeleli-apho ubandakanya iqabane eliphatha yonke into yokuphosa njengoko iya kusebenza kwi-450 ° C, i-10,000 psi, kunye ne-zero margin ngempazamo.
