Lapho uthungatha ukusakazwa kwensimbi okubalulekile kumishini yamasistimu asebenza ngamanzi, okokusebenza kukawoyela negesi, noma ukuhlangana kwephampu enengcindezi ephezulu, onjiniyela nabaphathi bokuthenga abadingi nje China metal Casting ifektri yomkhiqizi - badinga eyodwa ephatha ukuzinza kohlangothi, ubuqotho besakhiwo esincane, nokulandeleka kwezinto njengento okungaxoxiswana ngayo. Sibone amaphrojekthi amaningi kakhulu elibaziseka amaqoqo e-cobalt alloy AMS 5387 angahambisani, izindlu zesilinda ezisontekile ngemva kokwelashwa kokushisa, noma ukuhunyushwa okuyiphutha kwe-GD&T okuvela kuphela phakathi nokuhlanganiswa kokugcina. Yingakho ukwethembeka kungesona isimangalo sokumaketha lapha - sakhelwe kuzo zonke izigaba: kusukela ekutholeni isitifiketi sempahla eluhlaza kuya ekuhlolweni kokugcina okuqinisekisiwe kwe-CMM.
Ubungcweti be-Deep Alloy Ungabuqinisekisa - Hhayi Ukuthembisa Nje
Ama-Foundries amaningi aphatha insimbi empunga evamile noma insimbi engagqwali. Bambalwa abawazi kahle ukuhamba kwe-tightrope ye-metallurgical edingekayo ezingxenyeni ezisekelwe ku-T800 cobalt noma izingxenye zephampu ze-AMS 5387. Kwa-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., lokhu akuwona amandla avamile - kuwumkhuba wansuku zonke. Ithimba labo selike lasebenza ngomshini ama-nozzle namapulaki e-cobalt-nickel alloy angaphezu kuka-17,000 kusukela ngo-2021, ngalinye lidinga ukulawulwa okunembile kokusatshalaliswa kwe-carbide kanye nesixazululo se-post-cast annealing. Bathola kuphela ama-ingots e-ISO-certified T800 anemibiko egcwele yokuhlolwa kwesigayo, bese beqinisekisa ubulukhuni, usayizi wokusanhlamvu, kanye nokumelana nokugqwala kwe-intergranular endlini ngaphambi kokuthi kuqale ukusebenza kanzima. I-OEM eyodwa yephampu yaseNyakatho Melika ibike ukwehliswa ngo-42% kokwehluleka kwenkundla ngemva kokusuka kumhlinzeki ojwayelekile kuya ezindlini zesilinda sephampu ye-AMS 5387 ye-QIANGSENYUAN - hhayi ngoba idizayini ishintshile, kodwa ngenxa yokuthi i-as-cast microstructure ihlangabezana nokubekezelelwa kwe-ASTM A957 Class 2 ngokungaguquki.
Ukuhlanganisa Okuqondile Okuqeda Izikhala Ze-Handoff
Izitolo zokusakaza zinikeza izingxenye ezitolo zemishini. Izitolo zemishini ziwathumela kuma-heaters. Izithambisi zokushisa zithunyelwa kumapuleti. Ukudlulisa ngakunye kubeka engcupheni ukuxhumana kabi, ukukhukhuleka kobukhulu, noma ukulahleka kokulandeleka. I-QIANGSENYUAN isebenza kobathathu ngaphansi kophahla olulodwa oluthobela i-ISO: utshalomali kanye nokusakazwa kwesihlabathi, ukwenziwa kwemishini kwe-CNC ye-axis eminingi (okuhlanganisa i-contouring yama-axis angu-5 yemizimba eyinkimbinkimbi yamavalvu), kanye nokuphathwa kokushisa komkhathi okulawulwayo. Lapho iklayenti laseYurophu lidinga amavalvu okucindezela ano-±0.015 mm abekezelela indawo kumachweba anentambo ayisishiyagalombili, ithimba lagijimela ukulingisa kuqala, isango elilungisiwe ukuze kuncishiswe ingcindezi eyinsalela, lase libamba into efanayo ngokusebenzisa ama-rough, ukuqeda kancane, nokugaya okokugcina. Akukho ukulungisa kabusha. Akukho ukuhlanganisa kabusha kwesistimu. Umphumela? Ukwamukelwa kwesihloko sokuqala kumfanekiso wesithathu - hhayi oweshumi nambili.
Ukulawulwa Kwekhwalithi Okwakhelwe Ekugelezeni Kokusebenza - Akuboshiwe Ngemva
“Siyahlola” kuzwakala kuqinisekisa. “Siqinisekisa impahla engenayo ngokumelene nezitifiketi ze-EN 10204 3.1 *ngaphambi* kokuncibilika” sishintsha imigqa yesikhathi. Iphrothokholi yekhwalithi ye-QIANGSENYUAN iqala esitokisini sokwamukela: yonke indawo yokushisa ithola ukuhlaziywa kwe-spectrographic nokuhlolwa okuqinile. Ngesikhathi sokwenza imishini, opharetha basebenzisa iziqhathanisi zokubona kumaphrofayili abalulekile kanye nama-Zeiss CMMs ukuze kuthotshelwe i-GD&T - hhayi nje ukudlula/ukuhluleka ukuhlola, kodwa imephu yokuchezuka yesikhathi sangempela ibuyiselwa ekucubunguleni onjiniyela. Ukuhlola kokugcina kuhlanganisa ukuhlolwa kwengcindezi yokusebenza (kufika kubha engu-450) nokuhlolwa kokungena kodayi nge-ASTM E165 ngayinye. Yonke ingxenye ithunyelwa ngedosi yedijithali yokulandeleka: inombolo encibilikayo, ilogu yomjikelezo wokwelashwa kokushisa, izifinyezo zombiko we-CMM, kanye namavelu e-Ra angaphezulu. Kuzinhlelo zokusebenza eziseduze ne-aerospace, lokho kusho ukuthi azikho izicelo zokuphinda zisetshenzwe ezindaweni zokukhiqiza ezingu-38 ezilandelanayo.
Ubambiswano Olungokoqobo - Hhayi nje Ukugcwaliseka Kwe-oda
Abanye abahlinzeki bathi "sisekela idizayini yakho." Abanye bakukhombisa ukuthi i-engeli esalungiswa engu-0.5° izobangela kuphi ukushiswa kwesihlabathi ekubunjweni kwensimbi okungu-300 mm ubude - futhi baphakamise enye indlela engu-1.2° enezela iqanda lezindleko kodwa inciphise ingozi yesikhunta ngo-60%. Ukubuyekezwa kobunjiniyela be-QIANGSENYUAN akukona ukuqapha; kuwukusebenzisana ukususa ubungozi. Abaphathi bephrojekthi yabo bahlaba umkhosi ngezinkinga zokwenziwa ngamahora angu-48 - hhayi amasonto - besebenzisa izichasiselo ze-PDF markups kanye nezithombe ezilula ze-FEA zokucindezeleka okushisayo. Izikhathi zokuhola zihlala zizinzile ngoba ukuhamba kwazo okuthambile kulandelela i-WIP ngezikhathi zehora, hhayi izifinyezo zanjalo ngeviki. Ama-oda evolumu emaphakathi (ama-50–500 ama-pcs/unyaka) athola ukuhlela okuzinikele kweseli, hhayi ukuboleka ngemuva kwemigijimo emikhulu. Futhi lapho umsabalalisi wase-Southeast Asian edinga amarola we-winch centre shaft aphuthumayo ngemva kokulimala kwesishingishane, i-QIANGSENYUAN iphinde yahambisa umthamo wesithando somlilo, yasheshisa i-NDT, futhi yathumela impahla yomoya phakathi kwezinsuku ezingu-11 zokusebenza - ayikho imali yokusheshisa.
Uma iphrojekthi yakho elandelayo idinga ukusakaza okubambene kuyiqiniso ngaphansi kwamazinga okushisa esevisi angu-300°C, usinde ekugelezeni kodaka olubi, noma ugcine ubuqotho bokuvalwa kubha engu-400, qala ngomnikezeli incazelo yakhe yokuthi "ukwethembeka" efana neyakho: i-metallurgy ephindaphindwayo, ukuhlolwa kwe-zero-compromise, nengxoxo yobunjiniyela eqala ngaphambi kokuthi i-PO isayinwe. Emaqenjini e-OEM akha amasistimu asebenzisa amanzi amaningi, amaphampu ahlanganisayo, noma izingxenye zemoto yobunjiniyela, lokho kunemba kuqala endaweni esungulwe kuyo - futhi kuphele kuphela lapho ingxenye izibonakalisa enkundleni.
