Kuna buƙatar bawul ɗin dubawa wanda ba zai gaza a ƙarƙashin mashaya 300 ba, 450°C, ko ci gaba da slurry abrasion? Ba ku neman sassa-kan-kan-kana buƙatar a duba bawul factory tare da horo na ƙarfe, ba kawai ƙarfin injina ba. Mun ga gazawar tsarin hydraulic da yawa suna komawa zuwa tushen dalili guda ɗaya: bawuloli da aka gina don ƙayyadaddun kasida, ba zagayowar damuwa na ainihi ba. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., ba mu yin jeri-jeri na duba bawuloli. Mu injiniyan injiniyoyin abubuwan sarrafa matsi-matsi-masu farawa daga tsarin hatsi na kayan abu, ba kawai zana girma ba.
Me yasa "Factory Direct" yana nufin Fiye da Farashi kawai
"Kayan masana'antu kai tsaye" sau da yawa yana yin sigina da saurin lokacin jagora da maƙarƙashiya. Amma a cikin tsarin ruwa mai inganci, yana nufin wani abu mai zurfi: cikakken ikon mallakar tsari. Lokacin da bawul ɗin rajistan ku dole ne hatimi da dogaro bayan zagayowar thermal 50,000 a cikin ƙwanƙolin famfo na teku, ba za ku iya ba da kuɗin hannu tsakanin masana'anta, shagon injin, mai siyar da zafi, da mai siyarwa. Mun jefa, injina, gwadawa, da ba da takaddun shaida ga kowace naúrar a cikin wurin da ya dace da ISO guda ɗaya a cikin Qingdao-babu wasu matakai masu mahimmanci. Wannan shine yadda muke ba da garantin ci gaba da ƙirar ƙananan abubuwa a cikin wurin zama, faifai, da mahaɗin jiki. Wani abokin ciniki a Norway ya maye gurbin bawul ɗin masu fafatawa uku a cikin watanni shida; Rukunin su na huɗu-AMS 5387 cobalt alloy, sand-cast + biyar-axis CNC gama-ya yi aiki watanni 18 ba tare da kulawa ba. Bambancin ba haƙuri ba ne - haɓaka haɓakar thermal ne a duk faɗin taron.
Hukunce-hukuncen fasaha guda huɗu waɗanda ke da mahimmanci a zahiri (Ba kawai “Bakin Karfe”)
Zaɓin bawul ɗin rajista ba game da zabar maki ba ne - game da daidaita halayen abu ne tare da yanayin gazawar ku. Ga abin da muke tabbatarwa kafin faɗi:
- Wurin zama-zuwa-faifai taurin delta: Ya kusa? Galling a ƙarƙashin girgiza. Yayi nisa? Micro-chipping akan rufewar tasiri. Don jikin gami da tushen cobalt na T800, mun haɗu tare da fayafai AMS 5737 Stelite 6 - an tabbatar da tsawon rayuwar sabis na 3.2x a cikin layukan fitar da famfo.
- Hanyar hatsi ta jefar da hanyar kwarara: Yashi simintin gyare-gyare yana haifar da ƙarfafawar kwatance. Muna daidaita tsarin ƙira don haka dendrites na farko suna gudana a layi daya don gudana - ba daidai ba - rage yashwa a wurin ɗaga diski da 41% (ana auna ta taswirar kauri na ultrasonic bayan sa'o'i 200 na gwajin slurry abrasive).
- Jerin maganin zafi: Maganin warwarewa *kafin* injin ƙarshe yana kiyaye rarrabawar carbide a cikin alluran cobalt-nickel. Yin shi bayan ya gabatar da ƙananan ƙwayoyin cuta a radis masu kaifi-inda fashewar gajiya ta fara. Ba mu taba tsallake wannan matakin ba.
- GD&T mai aiki sama da gamawar kayan kwalliyaMatsakaicin saman Ra 0.4 µm yana da mahimmanci kawai idan yana kan saman rufewa. Muna riƙe ± 0.005 mm lebur akan fuskar kujera-amma ba da damar Ra 3.2 akan flanges marasa mahimmanci. Adana farashi yana tafiya kai tsaye zuwa aiki, ba goge ba.
Lokacin da Standard Catalogs ya kasa - da Abin da za a Yi maimakon
Wasu na iya jayayya: "Sai kawai ANSI B16.34-rated valves-an gwada su kuma an tabbatar da su." Gaskiya. Amma waɗannan gwaje-gwajen sun ɗauki tsaftataccen ruwa, tsayayyen kwarara, da zafin yanayi. Aikace-aikace na gaske ba sa cika cika aiki. Kwanan nan mun goyi bayan wata shukar kawar da ruwa ta kudu maso gabashin Asiya inda daidaitattun bawuloli masu duba bakin karfe suka lalace a cikin makonni 9 - rami mai chloride yana haɓaka ta hanyar tsaka-tsaki da sauran iskar oxygen. Maganin su? Ba kauri ba bango. Jiki na al'ada yashi-cast duplex bakin karfe (UNS S32205) jiki tare da injuna gyare-gyaren wurin zama wanda aka inganta don kwanciyar hankali mai sauƙi-da gyare-gyaren weld. Lokacin jagora: makonni 11. Jimlar farashi: 17% sama da kashe-da-shirfi. Uptime riba: 400% shekara-shekara.
Darasi? Al'ada baya nufin "mai tsada." Yana nufin kawar da ɓoyayyun farashi na maye gurbin da wuri, lokacin da ba a shirya ba, da lahani na biyu ga famfunan sama. Binciken injiniyanmu yana farawa da P&ID, ba RFQ ɗinku ba. Muna tambaya: Menene matsi mafi muni? Rufewa nawa a kowace awa? Akwai daskararrun da aka shigar? Shin ƙungiyar kula da ku tana da kayan aikin daidaita ƙarfi a wurin? Waɗannan tambayoyin suna siffanta ɓangaren—ba akasin haka ba.
Daga Zane zuwa Bayarwa: Yadda Muka Hana Jinkirin "Mamaki".
Ana jigilar samfura a cikin kwanaki 25. Matsakaici-umarni (pcs 50-500) suna kiyaye daidaiton isar da kwanaki ± 3 - an tabbatar da jigilar kayayyaki 142 a bara. yaya? Abubuwan sarrafawa guda uku:
- Material kulle-kulle a matakin ƙididdiga: Mun samo bokan AMS 5387 billet ko T800 master alloy ingots kai tsaye daga masana'anta da aka amince da su-babu maye gurbin-kasuwa. Kowace lambar zafi tana shiga kuma ana iya gano ta zuwa rahotannin CMM na ƙarshe.
- Kwaikwaiyon pre-machining: Kowane hadadden kwandon yana gudana ta VERICUT kafin yanke. Mun kama tsoma bakin kayan aiki a jikin bangon bakin ciki kafin guntu na farko ya tashi - guje wa soker dala $12,000 cobalt alloy blanks.
- Sifili-saki-ba tare da gwajin aiki ba: Kowane bawul yana jurewa riƙon matsi na hydrostatic (1.5× rated) da kuma kumfa-tsattsauran gwajin iska a yanayin aiki daban-daban. Babu keɓance-har ma don samfura.
Ba mu yi alƙawarin "ba da sauri ba." Mun yi alkawari isarwa mai iya faɗi-saboda a cikin tsarin manufa-mafi mahimmanci, kwana biyu a jinkirta farashi fiye da makonni biyu da wuri.
Idan aikace-aikacen bawul ɗin rajistan ku na gaba yana buƙatar daidaiton ƙima, daidaiton ƙarfe, da ingantaccen aiki-ba kawai tambarin yarda ba—tuntuɓi QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. kai tsaye. Mun ƙware a cikin abin da wasu ke gujewa: cobalt alloys, babban simintin simintin gyare-gyare, da madaidaitan geometries waɗanda ke magance gazawar filin gaske. Ziyarci https://www.tsingtaocnc.com don takaddun bayanai na fasaha, takaddun shaida na kayan aiki, da nassoshi na ainihi na aikin-ciki har da matsalolin bawul ɗin matsa lamba da aka tura a cikin Arewacin Amurka, Turai, da kudu maso gabashin Asiya. Ma'aikatar duba bawul ɗin dama ba kawai tana samar da sassa ba. Yana raba haɗarin ku.
