Lokacin da kuka ji ' jagorar bawul ɗin homogenizer', yawancin hankali suna tsalle kai tsaye zuwa wurin zama na bawul ko zoben tasiri. Wannan shi ne ramin gama gari. Jagoran ba kawai hannun riga ba ne; shi ne darektan dukan high-matsi ballet faruwa a cikin wannan kai. Samun daidaitawar sa ko kayan ba daidai ba, kuma ba wai kawai kuna kallon lalacewa ba - kuna gayyatar bala'i bugun bugun jini ko cikakkiyar busa. Na ga ayyuka da yawa suna ɗaukarsa azaman ɓangaren lalacewa mai sauƙi, suna ba da odar maye gurbin gabaɗaya, kawai a dawo cikin rufewa cikin watanni. Gaskiyar ita ce, aikinsa na yaudara ne mai sauƙi, amma kisa shine komai.
Kuskuren Material da Gaskiyar Sawa
Bari mu fara magana kayan. Yawancin bayanai dalla-dalla suna kira ga bakin karfe mai tauri, wanda yake da kyau akan takarda. Amma a aikace, musamman tare da kafofin watsa labaru masu ɓarna ko wasu samfuran abinci tare da babban abun ciki na chloride, daidaitaccen 440C kawai ba ya yanke shi. Na tuna shukar kiwo da ke ƙone ta hanyar jagora kowane wata shida. Suna amfani da ingantacciyar jagorar bakin karfe 316, amma samfurin yana da takamaiman bayanin ma'adinai wanda ya haifar da ƙaramin rami mai ban mamaki. Rashin nasarar ba kwatsam ba; ya bayyana a matsayin asarar kwanciyar hankali a hankali, wanda suka ci gaba da ramawa ta hanyar ƙarfafa gibin, yana haɓaka lalacewa a kan wurin zama. Ainihin gyarawa ba ƙarfe mai ƙarfi bane, amma canzawa zuwa gariyar cobalt don jagorar. Kudin ya fi girma, amma zagayowar rayuwa ya ninka sau uku. Wannan shi ne inda kafuwar da ke da ƙwararrun gami na gaske, kamar Qingdao Qiangsenyuan Technology Co., Ltd.(QSY), ya zama abin ƙima. Ba karfe kawai suke zuba ba; sun fahimci cewa jagorar bawul ɗin homogenizer yana buƙatar tsayayya duka gajiyawar tasiri da harin sinadarai, wanda galibi yana buƙatar ingantaccen bayani fiye da ƙa'idodin kasida.
Tsarin sawa akan jagorar da aka dawo da shi yana ba da labarin duka. Uniform, sanye da santsi tare da bore? Wannan yana da manufa, kawai ƙãra izini na al'ada. Amma idan ka ga zura kwallo a gefe guda, wannan mataccen kyauta ne na rashin daidaituwa yayin haɗuwa ko lankwasa bawul-matsala babu kayan jagora da zai iya magancewa. Mafi muni shine yashwar cavitation a gefen jagora, ƙananan ramuka waɗanda suke kama da saman yashi. Wannan yana nuna batun bayanin martabar matsin lamba a sama, ko kuma wani lokacin madaidaicin lissafi na shigar da ba daidai ba a cikin taron shugaban bawul ɗin kanta. Sauya jagorar ba tare da gano dalilin ba shine kawai zubar da kuɗi.
Sannan akwai bangaren thermal. A cikin sarrafa UHT, hawan keken thermal yana da muni. Jagora, bawul, da kai duk suna faɗaɗa a farashi daban-daban. Idan ba'a la'akari da ƙimar faɗaɗa zafin zafi na jagorar dangane da mahalli, zaku iya ƙarewa tare da kamawa a yanayin zafin aiki ko wuce gona da iri lokacin sanyi, duka biyun suna haifar da ɗigowa da faɗuwar matsa lamba. Tafiyar igiya ce. Na sami nasara tare da allunan tushen nickel a cikin waɗannan aikace-aikacen thermal masu girma na cyclic, yayin da suke tabbatar da daidaiton girman su da kyau. Daki-daki ne da yawancin masu samar da kayayyaki ke haskakawa.
Daidaiton Machining Bazaka iya gani ba
Anan ne roba ta hadu da hanya. Ƙarshen Ƙarshen ID da madaidaiciya suna da mahimmanci. Muna magana ne game da haƙuri da ke jin tiyata. Fuskar da take da santsi na iya hana man shafawa a wasu ƙira, yayin da wanda ke da ƙaƙƙarfan ƙaƙƙarfa yana hanzarta lalacewa. Maƙasudin ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙirar giciye don riƙe fim ɗin samfurin da kansa. Na yi aiki tare da jagorar injina daga tushe daban-daban, kuma bambanci tsakanin mai kyau da mai girma yana cikin matakan gamawa na ƙarshe. Kamfanin da ke yin nasa Injin CNC cikin gida, kamar QSY, yawanci yana da mafi kyawun iko akan wannan mataki na ƙarshe, mai mahimmanci idan aka kwatanta da shagon da ke fitar da shi. Kuna iya ganin shi a cikin daidaito.
Tattaunawa wani kisa shiru ne. OD ɗin jagorar dole ne ya zama daidai daidai da ID ɗin sa, kuma duka biyu dole ne su kasance daidai da fuskar hawa. In ba haka ba, ƙwanƙolin bawul ɗin zai yi rawar jiki, yana tasiri wurin zama ba daidai ba. Wannan ba kawai sanya wurin zama ba; yana haifar da jijjiga mai jituwa wanda ke tafiya cikin dukkan firam ɗin famfo. Na tuna magance matsalar jijjiga na dindindin akan rukunin Gaulin. Mun daidaita plungers, duba crankshaft-ba komai. A ƙarshe, mun ƙirƙira sabon rukunin jagororin bawul. Tattaunawar ta kasance da 'yan kaɗan daga cikin goma. Ya isa. Canja wurin jagorar injuna da kyau daga tushe tare da matsatsi harsashi mold simintin gyaran kafa kuma sarrafa mashin ɗin ya kawar da girgizar. Al'amarin littafin karatu ne na wani ƙaramin sashi yana haifar da babban ciwon kai na aiki.
Zaren da abubuwan hawa sau da yawa abin tunani ne, amma bai kamata su kasance ba. A cikin zane-zane inda aka zare jagorar a cikin kai, duk wani rashin daidaituwa a cikin sigar zaren yana haifar da tashin hankali. Ƙarƙashin nauyin 10,000+ PSI, wanda zai iya haifar da fashewar tushen tushen zaren. Na fi son zare mai kyau tare da radius mai ƙarfi mai ƙarfi, kuma koyaushe ina ƙididdige madaidaicin zaren sealant, ba kawai tef ɗin Teflon ba, wanda zai iya shred kuma ya gurɓata layin. Waɗannan minutiae ɗin ne ke raba abin dogaro da abin dogaro daga bam ɗin lokaci.
Haɗin kai da kasawar Duniya ta Gaskiya
Cikakken jagora wanda aka shigar da shi mara kyau shine mugun jagora. Hanyar shigarwa yana da mahimmanci. Ba kawai game da ƙayyadaddun bayanai ba; game da tsari ne da tsafta. Duk wani tarkace da aka bari a cikin tarkace zai daidaita jagorar daga farko. Ina bayar da shawarar tsarin salon tsaftar daki yayin sake haduwa, koda kuwa sadaukarwa ce kawai, rufin benci. Na koyi wannan da wuya a farkon aiki na. Muna da cikakken jagorar injuna na al'ada don homogenizer mai matsa lamba na magunguna. Bayan shigarwa, an kashe aikin. Bayan ɓacin rai, mun sami guda ɗaya, ɗan ƙaramin ƙarfe - daga wani aiki na daban - wanda aka ajiye a ƙarƙashin flange na jagora, yana karkatar da shi kawai don ɗaure tushe. Kashi na dala biyar, darasi na dala dubu hamsin.
Daidaituwa tare da tushen bawul shine sauran rabin lissafin. An kayyade izini don dalili. Gudun karan da ke ƙasan ƙarshen jurewar sa tare da sabon jagora a babban ƙarshen juriyarsa na iya haifar da wuce gona da iri, yana haifar da guduma da asarar inganci. Akasin haka, gunkin da aka sawa tare da sabon jagora mai tsauri zai iya kamawa. Mafi kyawun aiki shine aunawa da daidaitawa. Koyaushe bi da homogenizer bawul jagora da kuma kara a matsayin madaidaitan nau'i-nau'i, maye gurbin su tare idan akwai wani mahimmancin lalacewa akan ɗayan. Yana ajiye hawaye na biyu.
Ɗaya daga cikin mafi kyawun albarkatun da na samo don fahimtar ƙimar simintin gyare-gyare a bayan waɗannan abubuwan shine fayil ɗin ɗan wasa na dogon lokaci kamar QSY (https://www.tsingtaocnc.com). Kwarewar su a zuba jari don hadaddun, sassa masu girman gaske suna nuna sun fahimci buƙatun ƙananan ƙananan ƙarancin lahani daga farko. Jagoran da ke da ɓoyayyiyar haɗa ko ɓarna daga aikin simintin gyaran kafa zai yi kasala a ƙarƙashin matsin lamba, komai yadda aka sarrafa shi. Kuna buƙatar mai siye wanda ke sarrafa tsari daga narkakken ƙarfe zuwa ƙarshen sashi, musamman don abubuwan lalacewa masu mahimmanci a cikin homogenizer.
Bayan Ma'auni: Lokacin da za a tafi Custom
Ba duk homogenizers an halicce su daidai ba, kuma ba su da tsarin su. Wani lokaci, jagorar OEM kawai ba ta da kyau ga takamaiman aikace-aikacen ku. Wannan shine inda haɗin gwiwar fasaha tare da ƙwararrun masana'anta ke biyan riba. Muna da abokin ciniki yana sarrafa slurry tare da ɓangarorin da ke da wuyar gaske. Suna lalata jagororin ma'auni. Mun yi aiki tare da ƙungiyar injiniya don ƙirƙira jagora tare da abin sa kayan sawa na tungsten carbide na mallakar mallaka a yankin lalacewa. Tushen ya kasance mai tauri, ƙwanƙolin ƙarfe don ɗaukar tasirin, kuma layin ya ba da juriya na lalacewa. Magani ne na al'ada wanda ya mai da canjin wata-wata zuwa abin kulawa na shekara.
Hakanan tweaks ƙira na iya magance al'amura na yau da kullun. Misali, ƙara ɗan taper ko tsagi na taimako a babban matsi na ƙarshen jagorar na iya haɓaka halayen kwarara da rage yuwuwar cavitation. Wani gyare-gyaren da muka aiwatar shine canza ƙirar tashar man shafawa akan samfuran mai mai mai don tabbatar da matsi mai kyau a cikin yanki mai mahimmanci. Waɗannan ba gyara ba ne; suna buƙatar masana'anta da ke shirye su shiga cikin warware matsalar, ɗaya tare da ƙwararrun simintin gyare-gyare da injina don aiwatar da ƙira ba tare da lalata amincin tsarin ba.
A ƙarshe, da homogenizer bawul jagora shaida ce ga ka'idar cewa a cikin tsarin matsa lamba, babu wasu sassa marasa mahimmanci. Ƙayyade shi yana buƙatar haɗakar kimiyyar kayan aiki, basirar ƙirar injiniya, da ƙwarewar filin aiki. Yana da game da duban lissafin kayan aiki da fahimtar rawar da yake takawa a cikin tsari mai ƙarfi. Zaɓin mai ba da kaya ba kawai game da farashi da bayarwa ba ne; shi ne game da zurfin iliminsu wajen ƙirƙirar sashin da ke yin aiki a ƙarƙashin matsin lamba, zagayowar bayan zagayowar. Wannan shine abin da ke juya jagora mai sauƙi daga abin da ake buƙata zuwa ginshiƙan dogaro.
