Lokacin da injiniyoyi suka bayyana Farashin 825 don bawuloli masu tsami-gas, gidaje na famfo na ruwa, ko manifolds na sarrafa acid, ba wai kawai zabar nickel-iron-chromium gami ba ne - suna yin fare akan daidaiton ƙarfe, amincin weld, da tsayin daka ga juriya-lalata. Wannan fare kawai yana biya idan masana'anta a bayan ɓangaren ya fahimci yadda Incoloy825 ke aiki - ba kawai a kan takarda ba, amma a ƙarƙashin zafi, matsa lamba, da hanyoyin kayan aiki masu yawa. Mun ga jinkirin ayyuka da yawa saboda mai siyarwa ya kula da Incoloy825 kamar bakin karfe: daidaitawa iri ɗaya, ƙimar abinci iri ɗaya, sarrafa kayan aikin bayan injin. Ba ya aiki. Ayyukan ainihin duniya yana farawa da horon tsari-ba alkawuran bayanai ba.
Me yasa "Masana'anta Incoloy825" ba kalmar bincike ba ce kawai - tacewa ne
An Incoloy825 masana'anta dole ne ya yi abubuwa uku ba tare da aibu ba: riƙe da ƙarfi a kan sassan da ke taurare da sauri yayin injin; adana microstructure mai jure lalata ta hanyar kula da yanayin zafi da ƙare saman; da kuma ba da garantin gano tsari-zuwa-tsari har zuwa guntun narkewa. Wannan ba masana'antar kayayyaki bane. Kulawar ƙarfe ce. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Muna injin Incoloy825 tare da AMS 5387 cobalt alloys da abubuwan tushen T800-don haka shirye-shiryenmu na CNC, dabarun kayan aiki, da ka'idojin dubawa an daidaita su don babban nickel, halayen molybdenum mai girma. Misali, muna guje wa abubuwan saka carbide na al'ada akan bores Incoloy825; a maimakon haka, muna amfani da kayan aikin PCD tare da ingantacciyar isar da sanyaya da rage haɗin gwiwar radial. Me yasa? Saboda Incoloy825 yana aiki da sauri fiye da Inconel 625 - kuma hutun kayan aiki guda ɗaya wanda ba a shirya ba zai iya lalata gidaje na silinda $12,000.
Haɗin kai tsaye yana nufin babu hannun hannu-kuma babu sulhu
Yawancin masu siye suna ɗaukan yin simintin gyaran kafa da injina suna faruwa a wurare daban-daban. Ba a nan ba. Kayan aikin mu na yarda da ISO yana sarrafa simintin saka hannun jari, simintin yashi, injin CNC mai axis biyar, warware matsalar, da wucewa - duk ƙarƙashin rufin ɗaya. Wannan iko yana da mahimmanci. Lokacin da abokin ciniki ya ba da umarnin bawul ɗin matsa lamba na Incoloy825, muna jefa shi tare da ƙarfi na jagora don rage girman porosity na tsakiya, sannan injin rufe saman a cikin ± 0.01 mm ta amfani da saitin tabbatar da CMM. Babu wani mai siyar da ke waje da ya gabatar da rarrabuwar kawuna tsakanin ɓangarorin simintin gyare-gyare da jeri na ƙarshe. Babu maganin zafi na ɓangare na uku da ke canza tsarin hatsi mara tabbas. Muna inganta kowane mataki: takardar shedar billet mai shigowa (ASTM B424), gwajin tsaka-tsakin aiki, gwajin ultrasonic na ƙarshe akan ASTM E164 don mahimman sassan bango. Ganowa ba rahoto ba ne - rikodin dijital ce mai alaƙa da QR wanda ke nuna lambar narke, ID na tanderu, rajistan ayyukan lalacewa, da overlays CMM scan.
Sassan gaske, yanayi na gaske-babu ƙayyadaddun ƙayyadaddun bayanai
Ba mu sayar da "Incoloy825 blanks." Muna gina abubuwan aiki don tsarin inda gazawa ke nufin raguwa, haɗarin aminci, ko bayyanar muhalli. Yawancin umarni namu na Incoloy825 sun haɗa da:
- Gidajen silinda na silinda na Piston don raka'o'in wutar lantarki na ketare-yana buƙatar 100% bangon da ba na porous ba da daidaituwa a ƙarƙashin 0.015 mm a tsayin 300 mm
- Tushen famfo mai yuwuwa wanda aka fallasa ga ruwan teku mai cike da H₂S - buƙatar ɗaukar cikakken jiki da ASTM A967 Citric passivation
- Jikunan bawul ɗin sinadarai tare da haɗaɗɗun aljihunan wurin zama-inda injin ɗin da aka sarrafa dole ne ya kasance ƙasa da Ra 0.4 µm don hana lalatawar ɓarna.
Kowane bangare yana jurewa ingantaccen aiki: gwajin matsa lamba zuwa ƙimar ƙira 1.5 ×, duba leak ɗin helium a 1 × 10⁻⁹ mbar · L/s, da fallasa gishiri-spray ta ASTM B117 na awanni 1,000. Idan ya gaza - ko da sau ɗaya - muna sake yin aikin, ba kawai ɓangaren ba.
Isar da duniya ba tare da sasantawa a duniya ba
Abokan cinikinmu sun mamaye Arewacin Amurka, Jamus, da Singapore - amma dukkansu suna da fata guda ɗaya: abubuwan da za'a iya faɗi ba tare da sadaukar da ƙaƙƙarfan ƙarfe ba. Mun cim ma wannan tare da tsarin samarwa da ƙima da aikin injiniya-sannuwar farko. Kafin a faɗo, ƙungiyarmu ta yi bitar kiran GD&T, tana nuna yiwuwar tsangwama a cikin ramukan makafi ko ɓangarorin bakin bango, kuma suna ba da shawarar wasu nau'ikan geometries na haja waɗanda ke rage lokacin injina har zuwa 35%. Ba ma jiran zane ya zama “na ƙarshe.” Muna taimakawa wajen samar da su. Don umarni na gaggawa, muna kula da dabarun Incoloy825 billet inventory - bokan zuwa ASTM B424 Grade UNS N08825 - tare da cikakkun rahotannin gwajin niƙa akan fayil. Lokacin jagora don samfurin Incoloy825 sassa shine kwanakin aiki 22. Don matsakaici-girma gudu (50-200 inji mai kwakwalwa), yana da kwanaki 35-kulle a rubuce, ba a kiyasta ba.
Idan kana bukatar wani Incoloy825 masana'anta wanda ke ɗaukar ƙayyadaddun ku azaman taswirar tsari-ba jerin abubuwan dubawa ba- kuna buƙatar ingantacciyar ƙwarewa tare da ingantattun abubuwan haɗin gwal, ba kawai samun kasida ba. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana ba da kwanciyar hankali mai girma, sarrafa microstructure, da cikakken ganowa-saboda a cikin mai & iskar gas, injinan ruwa, da sarrafa sinadarai, babu wani gefe don hasashen ƙarfe.
