Lokacin da injiniyoyi da manajan siyayya suka nemi wani OEM simintin gyaran kafa factory wanda ke ba da madaidaicin sassa na ƙarfe a ƙarƙashin matsi na ainihi-a zahiri-ba sa son ƙasidu. Suna son hujja: kwanciyar hankali mai girma a cikin AMS 5387 cobalt alloy gidaje a 200 MPa, sake maimaita saman ƙasa akan nozzles na tushen T800 bayan jiyya na zafi, da ɗimbin tsari-zuwa-tsari a cikin ƙaramin tsari a cikin 500+ taron famfo da aka jigilar zuwa Arewacin Amurka. Abubuwan da aka bayar na QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. saduwa-ba lokaci-lokaci ba, amma a matsayin daidaitaccen tsarin aiki.
Me yasa "Mai Amintacce" yana nufin Wani abu na musamman a cikin Ƙirar Ƙirar Ayyuka
Yawancin masana'antar simintin OEM suna ɗaukar ƙarfe mai launin toka ko daidaitaccen bakin karfe. Kadan ne ke aiki inda kimiyyar kayan aiki, gano ƙarfe na ƙarfe, da injinan injinan GD&T ke haɗuwa. Mun ga abokan ciniki sun dawo daga binciken masu ba da kayayyaki guda uku da suka gaza saboda ma'anar "daidaitacce" ba za su iya ɗaukar ± 0.015 mm akan gidan silinda na piston famfo tare da tashoshi masu sanyaya ciki - kuma mafi muni, ba zai iya bayyana dalilin da ya sa ba. QINGDAO QIANGSENYUAN yayi. Kayan aikinsu masu yarda da ISO suna ɗaukar simintin gyare-gyare ba a matsayin mataki na tsaye ba, amma a matsayin lokaci na ɗaya na tsari mai haɗaka: saka hannun jari → kawar da damuwa da damuwa → daidaitawar CNC da yawa → CMM-tabbatar binciken ƙarshe. Babu handoffs. Babu asarar bayanai. Babu zato.
Wannan ba ka'idar ba ce. A cikin wani aiki na baya-bayan nan, mai yin kayan aikin ruwa na Turai yana buƙatar raka'a 120 na filogin cobalt-nickel mara daidaituwa tare da 6° tapered saman saman da Ra ≤0.4 µm gama. Masu samar da kayayyaki biyu da suka gabata sun rasa haƙurin taper da 0.05°; na uku ya ba da jigo mai karɓuwa amma ya gaza gwajin fesa gishiri a sa'o'i 72. QINGDAO QIANGSENYUAN ta cimma duka biyun-ta amfani da ƙwararrun albarkatun T800, in-profilometry na gani, da wucewar injina ta ASTM A967. Sakamakon? Juriya na sa'o'i 1,200 ta inganta akan wurin.
Ƙarfi huɗu waɗanda ke kawar da Hadarin Samfuran gama gari
Me ya raba wannan OEM simintin gyaran kafa factory daga tushen tushen tushen gabaɗaya shine haɗin kai tsaye wanda aka samo asali a cikin ilimin aikace-aikacen-ba kawai jerin kayan aiki ba. Ga abin da hakan ke nufi a aikace:
- Cobalt & nickel superalloy gwaninta: Ba kawai machining AMS 5387-amma fahimtar yadda gamma firaministan rabon lokaci ke canzawa yayin yawan sanyaya yashi, da kuma yadda hakan ke shafar amincin zaren da ke gaba a cikin babban bawul mai tushe.
- Hybrid tsari iko: Tushen famfo-simintin gyare-gyaren yashi suna samun ingantattun injina a cikin 0.02 mm / m kafin maganin zafi; sa'an nan kuma sake yin amfani da *bayan* zafin jiki don kulle a cikin girma na ƙarshe-saboda sun san tsarin murdiya na thermal ga kowane dangin gami.
- Aiki-duba ta farko: Kowane bawul ɗin matsa lamba yana jurewa gwajin hydrostatic a 1.5 × rated matsa lamba * kafin * kammala saman. Babu "QA na ƙarshe" abin mamaki.
- Layi na kayan aiki zaku iya tantancewa: Kowace kuri'a tana ɗauke da cikakkun rahotannin gwajin niƙa, rajistan ayyukan jinya, da ma'aunin binciken CMM-ba kawai lambar takardar shaidar da aka binne a cikin PDF ba.
Wannan batu na ƙarshe yana da mahimmanci fiye da yadda yawancin masu siye suka gane. Lokacin da wani ma'aikacin yankin kudu maso gabashin Asiya ya gano gazawar filin zuwa tarwatsewar chromium carbide mara daidaituwa a cikin simintin simintin ƙarfe na simintin ƙarfe, QINGDAO QIANGSENYUAN ya ba da cikakken bincike na yanayi daga narkewar asali-da Hotunan SEM-tsare-tsare da ke nuna haɓakar hanyar sadarwar eutectic iri ɗaya. Masu fafatawa sun ba da sassan maye gurbin. Wannan ƙungiyar ta ba da fayyace tushen tushen dalilin.
Abin da Ka Samu A Haƙiƙa—Ba Abin da Aka Yi Alkawari kaɗai ba
"Sassan ƙarfe na al'ada" yana sauti mai faɗi. A zahiri, yana raguwa da sauri lokacin da sashinku dole ne ya tsira daga slurry, girgizar zafi mai zafi, ko bayyanar hydrogen sulfide. Fayil ɗin QINGDAO QIANGSENYUAN ba a gina shi a kusa da abubuwan kasida ba—an gina shi a kusa da yanayin gazawa. Su matsa lamba bawuloli warware cavitation yashwa. Gidajen su na silinda suna tsayayya da galling ƙarƙashin yanayin farawa bushe. Su cobalt alloy nozzles suna kula da kwanciyar hankali mai gudana bayan zagayowar thermal 10,000.
Mun kalli ƙungiyoyin sayayya suna shakka saboda an kona su da iƙirarin "shago ɗaya". Abokin ciniki ɗaya ya raba maƙunsar bayanai na bin diddigin isar da saƙon 17 a ƙarshen isar da saƙo daga mai siyar "haɗe-haɗe a tsaye"-kowane jinkirin da ake zargi da "lokacin simintin gyare-gyare" ko "machining kwalabe." Rage aikin QINGDAO QIANGSENYUAN ya haɗa da jerin simintin gyare-gyare masu daidaitawa zuwa ƙarfin CNC, ba kwanakin kalanda ba. Prototype yayi odar jigilar kaya a cikin kwanaki 22. Matsakaici-girma yana gudana (50-500 inji mai kwakwalwa) ya buga 98.7% akan isar da lokaci a cikin watanni 18 da suka gabata-wanda aka sa ido a ainihin lokacin, bayyane ga abokin ciniki.
Zaɓan masana'antar simintin simintin OEM na gaba yana farawa da Tambaya ɗaya
Tambayi kanka: Shin wannan abokin tarayya ya fahimci * dalilin da yasa sashinku ya kasa-ba kawai yadda ake yin shi ba? Idan amsarsu ta fara da ƙayyadaddun bayanai maimakon yanayin sabis, ci gaba da dubawa. Idan sun yi tambaya game da zagayowar aikinku kafin yin magana, kuna a daidai wurin.
TECHNOLOGY QINGDAO QIANGSENYUAN baya siyar da ayyukan simintin gyare-gyare. Suna warware gibin dogaron aiki a cikin tsarin na'ura mai aiki da karfin ruwa, motocin injiniya, da majalissar famfo mai mahimmanci-inda daidaiton girma yana nufin lokacin aiki, kuma daidaiton ƙarfe yana nufin amincin filin. Shi ya sa OEMs na duniya ke kula da su ba a matsayin mai siyarwa ba, amma a matsayin ƙari na ƙungiyar injiniyan nasu.
Ga injiniyoyi waɗanda ke auna nasara a cikin tsaka-tsakin lokaci tsakanin gazawa-ba kawai amincewar labarin farko ba-neman gaskiya OEM simintin gyaran kafa factory yana ƙarewa inda horon tsari ya haɗu da takamaiman yanki na yanki. Kuma wannan ba da'awar ba ne. Yana da bayanai daga 327 jigilar kaya, takaddun shaida na masana'antu 14 da aka kiyaye, kuma sifili yana tunawa da ke da alaƙa da bambancin masana'antu.
