Lokacin da injiniyoyi suka ƙididdige simintin saka hannun jari na ƙarfe don manyan bawul ɗin hydraulic bawul ko gidajen famfo na cobalt-alloy, ba kawai suna ba da oda ba-suna yin fare akan kwanciyar hankali, daidaiton ƙananan tsarin, da abubuwan ban mamaki batch-to-batch. Abin da ya sa ɗimbin girma na OEMs a Arewacin Amurka da Turai yanzu suna bin buƙatun masana'antar saka hannun jari mafi buƙata zuwa Qingdao-musamman zuwa QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD.
Me Yasa Karfe Zuba Jari Ya Bukaci Fiye da Kafa Kafa kawai
Yawancin masu samar da kayayyaki suna ɗaukar simintin saka hannun jari a matsayin tsarin "narke-da-zuba". A zahiri, madaidaicin simintin saka hannun jari na karfe yana farawa tun kafin tsarin kakin zuma ya sami tanki mai slurry. Yana farawa tare da gano kayan abu zuwa lambar zafi, yana ci gaba ta hanyar ƙimar raguwa mai sarrafawa, kuma yana ƙarewa kawai bayan kowane fage mai mahimmanci ya wuce tabbacin CMM akan kiran GD&T-ba kawai ƙira ba. Mun ga abokan ciniki sun dawo batches uku daga dillalai na kudu maso gabashin Asiya saboda ba a gano ƙarancin ciki ba har sai gwajin aikin ya gaza a 3,000 psi. A QINGDAO QIANGSENYUAN, billet ɗin ƙarfe masu shigowa suna ɗaukar cikakkun rahotannin gwajin niƙa. Kowace jefa kuri'a an tsara ta zuwa takardar shaidar albarkatun ƙasa, log ɗin tanderu, da bayanin taurin zafin magani. Babu ware.
Inda Tsarukan Tsare-tsare suka rushe-da Yadda Muke Ramuwa
AMS 5387 cobalt alloy 6 ba a jefa kamar bakin 316 ba. Ƙuntataccen kewayon ƙarfinsa yana buƙatar madaidaicin madaidaicin zafin jiki yayin harba harsashi. Its abrasiveness sa yumbu molds rashin daidaito. Mahimmancinsa ga ɗaukar iskar oxygen yana nufin zubar da ruwa-taimako ba na zaɓi ba - wajibi ne. Mun daidaita zagayowar ƙonawar mu sau 17 sama da shekaru biyar bisa ainihin sakamakon ƙirar ƙarfe-ba ka'ida ba. Don nozzles na tushen T800, muna amfani da harsashi alumina-zirconia da aka riga aka rigaya a maimakon silica na yau da kullun. Domin piston famfo Silinda gidaje da ake buƙatar ± 0.025 mm zagaye a fadin tsayin 400 mm, muna magana da datums * kafin * taimako na damuwa na ƙarshe, sannan a sake duba bayan. Wannan shine haɗin kai tsaye da za ku iya auna-ba kawai da'awar ba.
Ƙarfi huɗu waɗanda A Haƙiƙa suke Matsar Allura
- Ƙwararren Cobalt-nickel fiye da takaddun bayanai: Ba kawai mu zuba AMS 5387 ba - muna tabbatar da rarrabawar carbide ta hanyar SEM-EDS akan kowane kuri'a na uku, saboda rarrabuwar kan iyakoki kai tsaye yana tasiri juriya na zaizayar mai & gas.
- Haɓaka simintin sarrafa injina: Lokacin da abokin ciniki ya aika da zane don abin nadi na cibiyar winch tare da zaren da aka katse da taurare masu ɗauri, muna jefa kusa-net, sa'an nan CNC-juya OD * kafin * ƙaddamar da hardening-kawar da murdiya da ke lalata ƙayyadaddun bayanai.
- Duban aiki-ba yarda kawai ba: Kowane matsugunin bawul ɗin matsa lamba yana fuskantar gwajin leak na helium a matsin aiki na 1.5 ×, tare da duban ultrasonic don katsewar ƙasa. Rahotanni masu girma sun haɗa da nazarin vector da ke nuna yadda kurakuran sifofi ke taruwa wajen rufe fuskoki.
- GD&T-Bita Injiniya ta Farko: Idan zanen ku yana kiran haƙurin matsayi dangane da simintin simintin da ba injina ba, muna yi masa tuta *kafin* fara kayan aiki-kuma muna ba da shawarar zaɓuɓɓukan canjin bayanai waɗanda ke adana aikin ba tare da sake fasalin taron ku ba.
Abin da Abokan Ciniki na Gaskiya ke Tambaya-da Abin da Suke Samu
"Za ku iya riƙe 0.01 mm flatness a kan 300 mm × 200 mm bakin karfe famfo famfo?" Ee — idan muka ƙara ƙarar ƙarar tashin hankali na biyu bayan ƙaƙƙarfan injina kuma mun tabbatar da kwanciyar hankali akan tebur ɗin dutse tare da ƙudurin bugun kira na 0.001 mm. "Shin kuna goyan bayan ƙayyadaddun ƙayyadaddun ƙayyadaddun tsari tare da cikakken ganowa?" Ee-mafi ƙarancin ƙaramar mu yanki ɗaya ne, kuma takaddun kayan sa, rahoton CMM, da log ɗin maganin zafi suna rayuwa a cikin tsarin ERP ɗin mu har tsawon shekaru bakwai. "Shin za ku iya daidaita saman gamawar mai samar da mu a kan jikin bawul ɗin ƙarfe na carbon?" Ee-amma sai bayan mun sake maimaita kafofin watsa labaru na fashewa, matsa lamba, da lokacin zama a cikin dakin binciken mu - kuma mun tabbatar da ƙimar Ra tare da ƙirar ƙirar ƙirar ƙira kowace rana.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana aiki azaman masana'antar simintin saka hannun jari na ƙarfe da aka gina don sakamako-ba kasida ba. Abubuwan da suka dace da ISO a cikin Qingdao baya kori girma. Yana magance matsalolin inda ƙarfe, lissafi, da aikin manufa-mahimmanci ke haɗuwa. Lokacin da babban madaidaicin simintin ƙarfe na gaba na gaba yana buƙatar fiye da hatimin tushe-yana buƙatar ingantaccen horo na tsari, takaddun shaida, da haɗin gwiwar injiniya wanda aka samo asali a cikin binciken gazawar duniya-wato lokacin da kuka haɗa abokin tarayya wanda ke kula da kowane simintin kamar zai yi aiki a 450°C, 10,000 psi, da sifili gefe don kuskure.
