Lokacin da injiniyoyi suka ƙididdige sassa na gami na Tribaloy, ba kawai zaɓin abu bane—suna sadaukar da kai ga kwanciyar hankali a ƙarƙashin nauyin hydraulic 300 MPa, juriya ga galling a cikin kwararar mai mai yashi, da daidaiton microstructural a cikin batches 500. Wannan alƙawarin yana riƙe ne kawai idan Tribaloy gami sassa factory a baya bangaren sarrafa kowane m: daga AMS 5387 cobalt alloy zafi magani jiƙa lokaci zuwa CNC toolpath diyya ga thermal drift a lokacin gama milling na T800 famfo gidaje.
Me yasa Tribaloy Ya Bukaci Fiye da "Machining" kawai
Mun ga uku maimaita gazawar halaye a filin-maye gurbin Tribaloy aka gyara: microcracking a kaifi na ciki radii bayan nitriding, m taurin gradients kusa da yashi-simintin rabuwa Lines, da GD&T sabawa wuce ± 0.015 mm a kan bawul kujera sealing saman. Waɗannan ba kurakuran masana'antu ba ne - alamun iyawar guguwa ne. Alloys na Tribaloy-musamman T800 da AMS 5387- suna buƙatar ƙwararrun ƙwararrun ƙarfe na lokaci guda, simintin simintin physics, da kuzarin injin axis da yawa. Shagon da ya yi fice a bakin bakin karfe sau da yawa ba shi da ka'idojin daidaita wutar lantarki da ake buƙata don haɓakar cobalt-nickel. Kamfanonin da ke da cikakkiyar simintin simintin gyare-gyare na iya rasa madaidaicin madaidaicin CMM don taswirar murdiya bayan-zafi.
Gaskiya Tribaloy iyawa na nufin mallakan cikakken sarkar: bokan raw bar stock traceability, zuba jari simintin gyaran kafa tsara don directional solidification, CNC shirye-shirye da cewa daidaita ciyar rates dangane da real-lokaci kayan aiki lalacewa na'urori masu auna sigina, da kuma karshe dubawa a kan aikin gwajin fixtures-ba kawai calipers. Yana nufin ƙin yin zane saboda ƙayyadadden radius na kusurwa zai kama ragowar damuwa yayin warware matsalar. Mun yi hakan sau biyu a wannan shekara-sau ɗaya don famfo OEM na Arewacin Amurka, sau ɗaya don aikin bawul ɗin ruwa na ƙasar Norway. Duk abokan cinikin biyu sun gode mana don kama shi kafin yin wasan kwaikwayo na farko.
Ƙarfin Ƙarfi guda huɗu waɗanda ba sa sasantawa a cikin Abokin Hulɗa na Tribaloy
A dogara Tribaloy gami sassa factory dole ne ya isar da waɗannan iyakoki guda huɗu - ba kamar yadda da'awar talla ba, amma a matsayin shaidar tsarin da za a iya tantancewa:
- Sarrafa ƙayyadaddun ƙaya: Takaddun shaida na hannun jari wanda ke nuna AMS 5387 yarda da ingantattun ma'auni na Co/Ni/Cr/W-da kuma rubutaccen haɗin gwiwar mai siyarwa don daidaita narkar da sunadarai lokacin da zafi na yanayi ya shafi hazo carbide yayin zubarwa.
- Haɗin tsarin haɗin gwiwaIkon jefa gidan famfo na piston a cikin T800, sannan yin milling 5-axis contour milling akan mahimman wuraren rufewa ba tare da gabatar da juzu'i na sake zafi ba - an tabbatar ta hanyar saka idanu akan ma'auni yayin daidaitawa.
- Yanayin aiki: Ba kawai auna ma'auni ba, amma ingantacciyar aiki: jikin gwajin gwajin matsa lamba zuwa 1.5 × matsa lamba na aiki, duba tsarin fesa bututun ƙarfe a kan ISO 8502-3, tabbatar da taurin shaft ɗin winch a cikin ± 2% na tsinkayar FEA.
- Binciken matakin-tsari: Kowane bangare yana ɗauke da lambar QR mai haɗawa da takamaiman lambar zafi, jefa kuri'a, bita na shirin injin, da rahoton dubawa na ƙarshe-ciki har da ID na ma'aikaci da ƙimar rashin tabbas ga kowane ma'aunin bincike na CMM.
Abin da Ake nufi da “Custom” ga Abubuwan Abubuwan Tribaloy
"Custom" ba kawai ma'auni ba ne kawai. Yana zana a kusa da gaskiyar Tribaloy. Misali: kwanan nan mun sake fasalin filogi na cobalt don sabis na tururi mai zafi. Asalin ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun radial 0.5 mm ya dace. Samfuran haɓakar yanayin zafi na mu ya nuna cewa zai haifar da damuwa> 800 MPa hoop a 450 ° C. Mun ba da shawarar latsa-daidaitacce tare da matsewar axial mai sarrafawa maimakon - an inganta shi ta hanyar ɓarna na nau'ikan samfura uku. Abokin ciniki ya yanke lokacin taro da kashi 65% kuma ya kawar da haƙarƙarin filin.
Wannan shine inda gwaninta ke raba abokan tarayya da masu kaya. Mun san kayan aikin AMS 5387 yana raguwa 40% bayan tsufa sama da 900 ° C-don haka muna bin tsarin maganin zafi *bayan* m machining, ba a da ba. Mun san yashi-simintin T800 yana buƙatar matakan hawan hankali a hankali yayin warware matsalar fiye da kwatankwacin simintin saka hannun jari-don haka muna kula da bayanan tanderu daban. Waɗannan ba haɓakawa bane na ka'idar. Darussa ne daga ayyukan samar da Tribaloy 127 tun daga 2021.
Zabar Bayan Takaddun shaida
ISO 9001 shine tushen tebur. Abin da ke da mahimmanci shine yadda waɗannan hanyoyin suka bayyana a ɓangaren ku. Tambayi mai siyar ku na Tribaloy: Za ku iya nuna mani rahotannin CMM guda uku na ƙarshe don makamancin lissafi? Ta yaya kuke rama haɓakar zafin zafi yayin wucewar ƙarewar dogon lokaci? Menene madaidaicin lokacin izinin shiga tsakanin simintin simintin gyare-gyare da jiyya na zafi don T800? Idan sun amsa da takaddun manufofin maimakon ainihin bayanai, tafiya.
Dama Tribaloy gami sassa factory baya sayar da abubuwan da aka gyara - yana sayar da raguwar haɗari. Kowane bawul ɗin matsa lamba da suke jigilarwa yana ɗaukar takaddun shaida na gwajin ɗigogi a mashaya 200. Kowane tushe na famfo ya haɗa da rahotannin nazarin girgizawa daga gwajin modal. Kowane cobalt alloy bututun ƙarfe yana jigilar kaya tare da bayanan watsar da ke tabbatar da rarraba chromium carbide. Wannan ba wuce gona da iri ba ne. Kudin yin kasuwanci ne inda gazawa ke nufin rashin shiri mara shiri, abubuwan da suka faru na aminci, ko hukunce-hukuncen tsari.
Nemo abokan haɗin gwiwa waɗanda ke ɗaukar Tribaloy ba azaman nau'in abu ba-amma azaman ƙayyadaddun tsarin da ke buƙatar ƙwarewar haɗin gwiwa tsakanin ƙarfe, simintin ƙarfe, injina, da ingantaccen aiki. Domin a cikin tsarin na'ura mai aiki da karfin ruwa da ke aiki a mashaya 400, a cikin winches na bakin teku masu ɗaukar nauyin 50-ton, a cikin bawul ɗin mai da aka fallasa ga H₂ - babu wani gefe don "mai kyau." Akwai kawai daidaito, tabbatarwa.
