Pamene mainjiniya afotokoza Aloyi 6 magawo, sikuti amangosankha zinthu-akudzipereka kuti azikhala okhazikika pansi pa 1,200 ° F, kukana sulfidation m'madera a mpweya wowawasa, ndi kulekerera kusagwirizana kwa microstructural. Ichi ndichifukwa chake kufufuza kuchokera ku zenizeni Aloyi 6 magawo fakitale siziri za mtengo kapena nthawi yotsogolera yokha. Zili ngati nyumba yanu yopopera idzapulumuka maulendo 25,000 pa 8,000 psi-kapena ngati mphuno ya cobalt alloy yanu ikuwonongeka musanatumize.
Chifukwa chiyani AMS 5387 Si Nambala Imodzi Yokha
Tawona zolephera zitatu zomwe zimachitika pazigawo 6 za Aloyi: kusweka kwa malire a tirigu pambuyo pa kutentha, kukulitsa kosagwirizana ndi kutentha pakati pa madera opangidwa ndi makina opangidwa ndi makina, komanso kuwonongeka komaliza pamphero yomaliza. Zonse zimachokera ku gwero limodzi—kuthetsa njira zogaŵanika. AMS 5387 imafuna kulumikizidwa kolimba pakati pa kuchuluka kwa kulimbitsa, kutha kwa nthawi yonyowa, ndi njira zopangira zida zambiri. Pa QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., timayendetsa unyolo wonse m'nyumba: kuponyedwa kwa ndalama za T800-grade cobalt-nickel billets, CNC Machining pa 5-axis yopingasa mphero ndi zenizeni nthawi matenthedwe chipukuta misozi, ndi pambuyo- Machining HIP (kutentha kotentha) kukanikiza isostatic. Palibe ma handoffs. Palibe kulosera kwa batch-to-batch. Timatsimikizira zambiri zotsutsana ndi kukula kwambewu za ASTM E112, ASTM E384 microhardness, ndi ASME B16.34 test protocols-osati poyang'anitsitsa komaliza, koma pambuyo pa zovuta, zomaliza, ndi zomaliza.
Kumene "Mwambo" Kutanthawuza Uinjiniya, Osati Geometry Yokha
Otsatsa ena amatengera magawo a Aloyi 6 ngati mafayilo a CAD okhala ndi kulolerana. Timawatenga ngati machitidwe ogwira ntchito. Nyumba ya silinda ya pampu ya piston simatanthauzidwa ndi ID / OD yake - imatanthauzidwa ndi momwe mayendedwe ake ozizira amkati amalumikizirana ndi malo opanikizika omwe amakhalapo pakanthawi kochepa. Ichi ndichifukwa chake ndondomeko yathu yogwira mawu imayamba ndikuwunika kwa GD&T - osatengera kuvomereza. Timapereka zidziwitso zomwe zingachitike ngati: makoma owonda osakhazikika pafupi ndi malo olowera madzimadzi othamanga kwambiri, kusokoneza pakati pa kutentha kwa kutentha ndi kutha kwa mipando, kapena kugwiritsa ntchito zida zosagwiritsa ntchito bwino popangira mphero zamkati. Chaka chatha, tidapanganso chowongolera cha winch center shaft roller ya OEM yochokera ku EU-osati kuti tichepetse mtengo, koma kuti tichotse 0.0015 ″ radial runout drift yomwe idawonedwa pambuyo pa maola 400 akugwiritsa ntchito kumunda. Kukonza? Kusamutsa chimango cha datum ndikusintha kuchoka ku mchenga kupita kuzinthu zopangira ndalama zokhala ndi zowongolera zolimba kwambiri. Zotsatira: 92% kuchepetsa kubwerera m'munda.
Kuphatikiza Koyima Mungathe Kuyeza—Osati Kungonena
"Zophatikizika molunjika" sizitanthauza kanthu pokhapokha mutazitsata. Izi ndi zomwe zikuwoneka pamunsi pa shopu:
- Kufufuza kwazinthu: Billet iliyonse ya AMS 5387 imakhala ndi malipoti oyesa mphero-kuphatikiza Co, Cr, Ni, Mo, Fe, C, Si, Mn, W, ndi N zomwe zili - ndi maulalo ku nambala yotentha yochokera kwa ogulitsa ovomerezeka
- Njira zotsekera: Zopangira mchenga ndi CNC-zopangidwa kuchokera ku aluminiyamu; Mapangidwe a sera opangira ndalama ndi 3D-osindikizidwa kuchokera ku ma STL ovomerezeka ndi ± 0.02 mm kulondola; mapulogalamu onse a CNC amayesedwa kowuma ndikuwunika nkhani yoyamba isanadulidwe zitsulo
- Kuwunika mwamphamvu: Miyezo ya CMM imaphatikizapo kuyesa kolipiridwa ndi kutentha pa 20°C ±1°C; optical profilometry amafufuza Ra ≤0.4 μm pa malo osindikizira; Kuyesa kwa helium kumatsimikizira kukhulupirika pa 1 × 10⁻⁹ mbar·L/s pamisonkhano yovuta kwambiri
Izi sizowonjezera-injiniya. Ndi momwe timagwirizira ± 0.005 mm kulolerana pamapangidwe a 12-hole flange m'madiameter a 320 mm-ndikupereka zotsatira zobwerezabwereza pamapikisano opangira mayunitsi 150.
Kutumiza Kwenikweni Padziko Lonse—Popanda Kunyengerera
Inde, magawo 6 a Aloyi amatenga nthawi yayitali kuti apange. Koma "kutalika" sikuyenera kutanthauza "zosayembekezereka." Kuyenda kwathu kowonda kumaphatikizapo kukonza zinthu mopanda buffer pamachitidwe ovuta, mapangano azinthu ziwiri kuti apewe kuchedwa kwa chain chain, ndi ma cell odzipatulira omwe samapikisana ndi mphamvu yopanga. Kwa North America hydraulic OEMs, nthawi yotsogolera ya AMS 5387 pump housings ndi masabata 14-kuchokera ku PO mpaka doko-mosasamala kanthu za kukula kwake. Kwa makasitomala akumwera chakum'mawa kwa Asia omwe amafunikira mapulagi a aloyi a T800 okhala ndi nitrided, ndi masabata 10, zolembedwa zonse zimatumizidwa ndi digito musanaperekedwe. Sitilonjeza "mwachangu." Timalonjeza *ndithu*. Chifukwa nthawi yamakasitomala yanu ikadali pampando wa cobalt alloy valve, kutsimikizika sikwabwino kukhala nako - ndizomwe zimafunikira.
Ngati polojekiti yanu yotsatira ikukhudza Aloyi 6 magawo fakitale mgwirizano—kaya wa zigawo za mpope za AMS 5387, ma nozzles a aloyi a cobalt, kapena misonkhano yosayerekezereka ya T800 yopangidwa ndi makina—amayamba ndi kukonza uinjiniya, osati kupereka RFQ. Wokondedwa woyenera samangokumana ndi zolemba. Amayembekezera njira zolephereka chipu choyamba chisanawuluke.
