Mainjiniya akamatchula ma Inconel a ma valve othamanga kwambiri, ma turbine housings, kapena zida zapampopi zapansi panthaka, sakusankha zinthu - akusankha chitsimikizo cha magwiridwe antchito. Koma chitsimikiziro chimenecho chimagwira kokha ngati njira yoponyera ikulemekeza zovuta zazitsulo za alloy. Ogula ambiri amaganiza kuti "Inconel Investment casting" ndi ntchito yazamalonda. Zowonadi, ochepera 7% a zoyambira padziko lonse lapansi amapereka mosalekeza ma AMS 5387 kapena Inconel 718 okhala ndi mphamvu zonse za microstructure, kubwereza kobwerezabwereza pansi pa ± 0.05 mm, ndi zero porosity mkati mwa makulidwe a khoma pansi pa 8 mm. Mphepete yopapatizayo imalekanitsa zigawo zogwira ntchito ndi zolephera zam'munda.
Chifukwa Chake Mafakitole Ambiri Oponya Ndalama za Inconel Amalephera Pansi Pazotundu Zenizeni Zapadziko Lonse
Tawunikanso zotulutsa 120 zokanidwa kuchokera kwa ogulitsa padziko lonse lapansi m'miyezi ya 18 yapitayi-ambiri sanalephereke pa chemistry, koma pa zolakwika zitatu zodziwikiratu: kugawanika kwa dendritic m'zigawo zokhuthala, zotsalira zotsalira zomwe zimabweretsa kupsinjika pambuyo pakukonza, ndi zophatikizika za oxide zomwe zimapangitsa kutopa kumang'ambika pansi pa kukakamizidwa kwa cyclic. Mmodzi woyendetsa malo opangira mafuta ku North America adalowa m'malo mwa ogulitsa anayi asanakhazikitse zokolola panyumba yapampu ya piston ya 320-mm-diameter. Chifukwa chake? Sitolo yopangira phula yogwiritsira ntchito phula wamba ndi mitengo ya ng'anjo yopangira zitsulo zosapanga dzimbiri-osati zenera lolimba la Inconel.
Kuyika kwa ndalama kwa True Inconel kumafuna kutsata ndondomeko yeniyeni ya aloyi: kuzungulira kolondola kwa zipolopolo za ceramic kuti mupewe kujambula kwa haidrojeni, kuthira kothandizidwa ndi vacuum kuti muchotse mpweya womwe watsekeredwa, komanso kutentha kwapambuyo pamoto kumalumikizidwa ndi kukula kwa tirigu - osati ma chart a nthawi ndi kutentha chabe. Popanda izi, ngakhale zopangira zovomerezeka zimakhala ndi udindo.
Kuphatikizika Koyima Sikokambitsirana pa Dimensional Integrity
Casting Inconel ndi sitepe imodzi yokha. Kuchikonza—makamaka zinthu monga 0.8-µm Ra sealing surfaces kapena GD&T-controlled coaxial bores—kumafuna ukadaulo wofananira. Tawona makasitomala akuvomereza kuponyedwa ndi 0.3-mm stock allowance, ndiye kulimbana ndi kuvala zida ndi macheza pa CNC yomaliza. Chotsatira? Mitengo yamtengo wapatali kuposa 40% pamabowo ovuta.
Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., kuponyera ndi kupanga makina kumachitika pansi pa denga limodzi - ndi metrology yogawana, kutsata mbiri yamafuta ogwirizana, komanso kutsimikizira njira zolumikizirana. Makasitomala akafuna nyumba ya silinda yautali wa 600 mm yokhala ndi ± 0.025 mm mokhazikika pamabuku atatu okhala ndi masamba, gulu lathu lidasintha makulidwe a zipolopolo * ndi * CNC mawonekedwe nthawi imodzi. Palibe ma handoffs. Palibe zongoganizira. Mbiri imodzi yokha yotentha, chipika chimodzi chotsimikizira za CMM, unyolo umodzi woyankha.
Izi sizothandiza - ndi physics. Kutsika kwamafuta kwa Inconel komanso kulimba kwamphamvu kwantchito kumatanthauza kuti makina amakakamira mwachindunji kugawa kwapang'onopang'ono kotsalira. Ngati magulu anu opanga ndi kupanga makina sagawana deta yeniyeni yeniyeni, mukupanga magawo akhungu.
Kutsata Sizilemba - Ndi Njira Yanu Yowunikira Kulephera Kwanu
Pulagi ya cobalt-nickel itasweka pa 15,000 psi mu ma hydraulic manifold, lipoti lolephera lidachokera ku batch #IN718-2209B-koma osati komwe kuli ng'anjo ya ng'anjo, yomwe chipolopolo chimamangirira zambiri, kapena kuthamanga kwa fan kuziziritsa. Popanda kutsatiridwa kwa granular, kusanthula kwazomwe zimayambitsa "chilema".
Ndalama iliyonse ya Inconel yochokera ku QINGDAO QIANGSENYUAN imakhala ndi mzere wonse wa digito: malipoti oyesa mphero, zolemba za zipolopolo, zokhotakhota zenizeni, ndi mamapu akuuma pambuyo pakutentha. Timasunga deta yonse kwa zaka 10-osati chifukwa miyezo imafuna, koma chifukwa china chake chikalephera, masekondi ndi ofunika. Makasitomala amapeza mbiri yawo yonse kudzera pa portal yobisika mkati mwa mphindi 90 atapempha.
Mulingo wowonekerawu umasintha momwe magulu aumisiri amafikira pachiwopsezo. M'malo mopanga mozungulira movutikira kwambiri, amakwaniritsa kuthekera kotsimikizika-kuchepetsa chitetezo, kulemera, ndi mtengo popanda kusokoneza kudalirika.
Kusankha Inconel Investment Casting Factory Kumatanthauza Kusankha Mbiri Yanu Yangozi Yogwira Ntchito
Funsani mafunso awa musanasaine PO:
- Kodi mungatiwonetse lipoti laposachedwa la CMM la gawo lomwe lili ndi geometry yofanana ndi yathu - osati zitsanzo zachidule?
- Kodi malo anu ovomerezeka apakati pa dendritic pa Inconel 718 ndi okhuthala kuposa 25 mm?
- Kodi mumatsimikizira bwanji kukhulupirika kwa chipolopolo cha ceramic musanathire-kuyesa akupanga, X-ray, kapena kuyang'ana kowoneka kokha?
- Kodi makina anu amalandila maphunziro apadera a alloy pa njira zotulutsira chip za Inconel 625?
Ngati mayankho ali osamveka bwino, ochedwa, kapena ndime za ISO 9001 - chokanipo. Inconel samakhululukira kusamveka bwino kwa ndondomeko.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. imagwira ntchito ngati Inconel Investment casting Factory zomangidwira zotsatira - osati kutsata. Sitiponyera ku zojambula. Timagwira ntchito. Valavu iliyonse yopondereza, nyumba yapampopi iliyonse, shaft iliyonse imayamba ndi zitsulo - ndipo imatha ndi umboni wolembedwa kuti idakumana nazo. Pazinthu zofunikira kwambiri zomwe nthawi yopuma imawononga $ 27,000 / ola, kusiyana kumeneku sizinthu zamakono. Ndiko kusiyana pakati pa uptime ndi kugula mwadzidzidzi.
