Industrial mchenga kuponyera fakitale mayankho amafuna zambiri kuposa chitsulo chosungunuka ndi nkhungu. Amafunikira kuwongolera kocheperako pansi pa kupsinjika kwamafuta, kusasinthika kwapampu yapampu ya 50-kg, komanso kukhulupirika kwapamtunda komwe kumapulumuka panjinga yama 300-bar hydraulic hydraulic - popanda kukonzanso. Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., taponyera pa 12,000 zida zachitsulo ndi zitsulo kuyambira 2018 pomwe kulephera sikungowonongeka-ndinthawi yopumira yosakonzekera mumitundu yambiri yamafuta am'mphepete mwa nyanja kapena cavitation mu mpope wa migodi. Ndicho chifukwa chake "fakitale yopangira mchenga" imatanthauza chinachake cholondola apa: osati voliyumu, koma kutsimikiziridwa kubwerezabwereza muzitsulo zapamwamba, zololera zochepa.
Kuponya Mchenga Komwe Kumagwira GD&T-Osati Mawonekedwe Okha
Malo ambiri ogulitsa mchenga amakumana ndi ASTM A159 kapena EN-GJL-250 tensile specs. Ochepa amakhala ndi ± 0.15 mm pa ID ya silinda ya 320-mm pambuyo pa kugwedezeka ndi kuthetsa nkhawa. Timatero-chifukwa ndondomeko yathu imayamba isanakhudze mchenga. Mainjiniya athu amawunikiranso mawu anu a GD&T * musanapange* nkhungu, ndikuyika chizindikiro pomwe ma angles amasemphana ndi kulolerana kwamalo enieni kapena pomwe ziwopsezo zazikulu zosinthira zimapitilira malire ogwirira ntchito. Mwachitsanzo, nyumba za silinda za pampu ya pistoni zimafunikira kukhazikika kwa ≤0.08 mm pakati pa nkhope yobowoleza ndi flange. Njira zokhazikika za mchenga wobiriwira zimasunthika kupitirira 0.25 mm. Timagwiritsa ntchito mchenga wa silika wopangidwa ndi utomoni wokhala ndi mphamvu zowongolera (120-140) ndi mabokosi olondola opangidwa mpaka ± 0.05 mm-kenako tsimikizirani kuponyedwa kulikonse ndi Zeiss CONTURA CMM motsutsana ndi CAD yonse kuyerekeza. Palibe zongoganizira. Ayi "pafupi mokwanira."
Kumene Ma Aloyi a Cobalt Amayimitsa Zina
AMS 5387 cobalt aloyi? T800 ofotokoza nozzles kwa abrasive slurry jakisoni? Izi si zovuta zoponya - ndi misampha yazitsulo. Mitundu yamchenga yokhazikika imasweka pansi pa kutentha kwa T800's 1,350°C. Kukokoloka kwa mchenga kumawononga chisungunukocho. Kuchuluka kwa tirigu kumawononga moyo wotopa. Timathetsa izi m'magawo atatu: Choyamba, nkhungu zokutira za ceramic zomwe zimathandizidwa ndi zirconia zimakana kutenthedwa kwa kutentha ndikuletsa kujambula kwa silicon. Chachiwiri, kuthira kothandizidwa ndi vacuum kumachepetsa chipwirikiti-ndikuchotsa mpweya womwe umakhala wokhazikika womwe umapanga microporosity m'dera lolimba la cobalt. Chachitatu, post-cast solution annealing pa 1,180 ° C ± 5 ° C, yomwe imagwiridwa kwa maola 4 mu ng'anjo zoyendetsedwa ndi mpweya, kenako mpweya wozizira kuti utseke mu yunifolomu ya Laves-phase dispersion. Zotsatira: Magawo a AMS 5387 amadutsa ASTM E112 kukula kwambewu 4-6 mosasintha. Makasitomala amafotokoza 3.2 × moyo wautali wautumiki motsutsana ndi omwe akupikisana nawo pamipando yothamanga kwambiri yapampu.
Chifukwa Chake Kuphatikizika Kwa Vertical Kumenya "Casting + Machining" Handoffs
Otsatsa ena amaponya nyumba, kuitumiza ku sitolo ya CNC, kenako ndikutumizanso kuti amalize. Kusamutsa kulikonse kumawonjezera chiwopsezo: ma datum osokonekera, kuwonongeka kosajambulidwa, marekodi otaya kutentha. Timayika chitsulo chilichonse - ma valve oponderezana, zodzigudubuza za winch center shaft, maziko a mapampu - pasukulu yomweyi, pogwiritsa ntchito malo opangira ma data monga momwe amafotokozera. Makina athu a 5-axis DMG MORI NTX 1000 amadula mabotolo omaliza kwinaku akugwira chingwe choyambirira cholekanitsa nkhungu ngati Z-zero. Izi zimachotsa zolakwika zochulukirachulukira pakukwezanso. Zimatilolanso kuti tisiye malo ofunikira kwambiri - 0.8 mm pankhope ya pulagi ya T800, mwachitsanzo - kotero kuti kugaya komaliza kumakwaniritsa Ra 0.4 µm *pambuyo* pochiza kutentha, osati kale. Kutsatiridwa kumapangidwira mkati: gawo lililonse limakhala ndi nambala ya QR yolumikizana ndi chipika chake chosungunuka, lipoti la X-ray, mapu olimba, ndi zotsatira za CMM. Palibe mapepala. Palibe zongoyerekeza.
Kutumiza Kweniyeni—Si Nthawi Zotsogola Zolonjezedwa
"Masabata 8-12" sizitanthauza kanthu pamene mzere wa galimoto yanu yauinjiniya uyima pa sabata la 10. Timadzipereka ku masiku otumizira pokhapokha titatsimikizira zida, ma cert, ndi mphamvu - osati titatchula mawu. Maselo athu owonda kwambiri amayenda mozungulira mozungulira: nkhungu imodzi pawindo la masiku 14, mayunitsi 40 pagulu lililonse lazopanga zitsulo zovuta. Izi zimatsekereza WIP, zimavumbulutsa zolephera msanga, ndikutsimikizira kuti tidzatumiza ma prototypes m'masiku 22 - osati "mwachangu." Chaka chatha, 98.7% yamaoda adatumizidwa pa tsiku kapena tsiku lisanachitike. Kuchedwa kwa 1.3%? Zonse zimatsatiridwa ndi masinthidwe aukadaulo omwe kasitomala adafunsidwa *pambuyo* kuvomera kwapatani-osati kulephera kwamkati. Timagawana ma dashboards opanga nthawi yeniyeni ndi makasitomala ofunikira: mawonekedwe a nkhungu, kuthira zipika, masitampu oyendera. Transparency si malonda. Ndi momwe mungapewere kuzimitsa moto.
Ngati mukufuna fakitale yopangira mchenga yomwe imagwira ntchito yojambula valavu yanu ngati chinthu chofunikira kwambiri paulendo - osati gawo lazachuma - mufunika kuwongolera machitidwe a aloyi, chowonadi chowoneka bwino, komanso umwini wakumapeto. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. amapereka izo. Osati ngati lonjezo. Monga chotulukapo chobwerezedwa.
