Mukamva za 'leveler shaft roller', malingaliro ambiri amalumphira molunjika komwe kuli - mphete yolimba yakunja, ID yokhazikika. Ndiwo msampha wamba. M'malo mwake, magwiridwe antchito amadalira kuphatikiza kwa msonkhano wonse ndi shaft, nyumba, ndi katundu wokhazikika wa njira yosinthira. Si gawo lazachuma lomwe mwangolowetsamo. Ndawonapo ambiri ogwira ntchito yokonza amachitira mwanjira imeneyi, zomwe zimatsogolera ku mavalidwe asanafike nthawi yomwe mulibe papepala. Nkhani yeniyeni ili mu mawonekedwe ndi ntchito.
Malingaliro Olakwika Pakatikati ndi Zowona Zakuthupi
Anthu nthawi zambiri amatchula chodzigudubuza chokhazikika cha shaft yolezera, zinthu zoganiza zimakhala zachiwiri. Si. Mu mzere wosalekeza wokomerera, mwachitsanzo, kuthamanga kwa njinga yamoto ndi kuthekera kwa kuwotcha kwa zinki ndi zankhanza. Chitsulo chokhazikika chikhoza kunyamula katunduyo, koma chimang'ambika pang'onopang'ono chifukwa cha kupsinjika kwa kutentha kapena kuwononga. Apa ndipamene zinthu zakuthupi zochokera ku maziko ndi makina ogulitsa zimakhala zovuta. Mufunika aloyi yowumitsidwa yomwe imatha kutenga kutentha ndi kukhudzana ndi mankhwala, osati kuuma pamwamba.
Apa ndi pamene zokumana nazo za ogulitsa muzinthu zasayansi zimawonekera. Kampani ngati Malingaliro a kampani Qingdao Qiangsenyuan Technology Co., Ltd., ndi zaka makumi atatu akujambula ndi kupanga makina, akumvetsetsa kusiyana kumeneku. Iwo sakungopanga mawonekedwe; akusankha zitsulo zosiyanasiyana, zitsulo zosapanga dzimbiri, kapenanso ma aloyi opangidwa ndi faifi tambala kutengera momwe amagwirira ntchito. Ndikukumbukira pulojekiti yomwe tidasintha kuchoka ku chodzigudubuza chachitsulo cha generic kupita ku 4140 chowumitsidwa kale ndi aloyi wotenthedwa kuchokera kwa katswiri, ndipo nthawi yayitali pakati pa zolephera pa gawolo la leveler idalumpha pafupifupi 40%. Kubereka kunali kofanana. Wodzigudubuza adasintha.
The Machining mpando kwa kubala ndi mfundo ina wochenjera. A bwino cylindrical bore si nthawi zonse yankho. Kutengera kupindika kwa shaft komwe kumayembekezeredwa pakukweza, mungafunike korona pang'ono kapena malo enaake kuti mutsimikizire kuti katunduyo wagawidwa m'lifupi mwake. Kulakwitsa izi kumabweretsa kutsitsa m'mphepete, kusefukira, komanso kumveka kodabwitsa komwe kumakuuzani kuti kutseka kukubwera posachedwa kuposa momwe munakonzera.
Kuphatikiza ndi Kulephera Kwadongosolo
Ayi leveler shaft roller amagwira ntchito paokha. Kaŵirikaŵiri kulephera kwake sikumakhala vuto lake. Ndi chizindikiro. Cholakwa chomwe ndachipeza nthawi zambiri ndikusintha molakwika pakuyika kapena kupotoza kwa chimango. Mutha kukhala ndi chodzigudubuza chopangidwa bwino kwambiri kuchokera ku shopu ngati QSY, yololera bwino, koma ngati zibowo zanyumba zomwe zili pa chimango chowongolera sizikufanana ndi ochepa inu, mukubweretsa katundu wa parasitic axial omwe sanapangidwe.
Tidaphunzira izi movutikira pakukonzanso makina akale a mbale. Tinaika ma roller atsopano, opangidwa mwaluso. M'milungu iwiri yokha, tinkatentha kwambiri pa shaft yachitatu iliyonse. Pambuyo pa masiku akukanda mutu, pomalizira pake tinayang'ana mawonekedwe a laser pa chimango chonse. Zachidziwikire, zaka makumi ambiri zonyamula ma cyclic zidayamba pang'ono nyumba zazikulu. Odzigudubuza anali kubwezera dongosolo lopindika. Yankho lake silinali odzigudubuza atsopano; kunali kukonza ndikuyika masinthidwe a spacer kuseri kwa ma flanges anyumba kuti abweretse zonse kukhala zoona. Odzigudubuza okha anali abwino; dongosolo lozungulira iwo linasweka.
Mafuta ndi theka lina la dongosolo lino. Mapangidwe a groove pa chogudubuza, mtundu wa girisi, ndi nthawi yopakanso mafuta ndi gawo la cholinga cha chodzigudubuza. Kugwiritsira ntchito mafuta opota othamanga kwambiri pa shaft yolezera pang'onopang'ono, yodzaza kwambiri ndi kulakwitsa - sikungapange filimu yoyenera. Nthawi zambiri ndimatchula mafuta a lifiyamu ovuta kwambiri, akuthamanga kwambiri, kuthamanga kwambiri (EP) pamagwiritsidwe awa. Madoko opaka mafuta odzigudubuza amayenera kuyimitsidwa kotero kuti mafuta amachotsa zinthu zakale, osati kungonyamula kuseri kwa chisindikizo.
Nkhani Yofunika Kwambiri: The Weld Seam Dilemma
Nayi tsatanetsatane wachindunji, womwe umangokumana nawo pansi. Pamene kusanja pepala zitsulo ndi longitudinal kuwotcherera msoko, kuti msoko akudutsa pa leveler shaft roller. Ndi malo apamwamba okhazikika. Kutembenuka kulikonse kwa shaft, kunyamula pansi pa malo olumikiziranawo kumakhala ndi mphamvu zambiri. Izi zimapanga mawonekedwe a brinelling pamseu wothamanga womwe umafanana ndi matayala a shaft. Ndiko kulephera kwa kutopa, koma kumawoneka ngati vuto la kupanga.
Ndakhala ndiri m'misonkhano momwe wogulitsa katundu ndi wodzigudubuza amalozerana zala. Mnyamatayo akuti mpando wodzigudubuza unali wozungulira, zomwe zimapangitsa kuti brinell iwonongeke. Katswiri wamakina, yemwe ali ndi lipoti la CMM lomwe likuwonetsa geometry yabwino, akuti zinthu zomwe zimanyamula ndizochepa. Chowonadi sichinali chimodzi. Inali nkhani yogwiritsa ntchito - kukhudzidwa kwa cyclic kuchokera ku weld seam. Kukonzekera kumakhudza kuyang'ana kumtunda: tidasintha mipukutu yolowera kuti izungulire pang'ono pepala, kufalitsa kulumikizana kwa msoko pa zodzigudubuza zambiri, ndikusintha kukhala fani yokhala ndi zolimba kwambiri, zapakati pa ductile. Inali njira yothetsera vutoli, osati kusinthanitsa chigawo.
Kuchokera Kuyimba Kufikira Gawo Lomaliza: Chifukwa Chake Kuchita Kufunika Kofunika
Apa ndipamene maziko a wopanga ntchito zonse amakhala ofunikira. Tiyeni tilondole moyo wa wodzigudubuza wolemetsa. Nthawi zambiri zimayamba ngati kuponya. Umphumphu wa kuponyedwa kumeneko—kumasuka ku mabowo osweka, kamangidwe kake kosasinthasintha—kumapereka maziko. Njira yopangira chipolopolo kapena kuponya ndalama, monga zomwe zimaperekedwa ndi Mtengo wa QSY, imapereka kutsirizika kwabwinoko komanso kulondola kwapang'onopang'ono kuyerekeza ndi kuponyedwa mchenga koyipa. Izi amachepetsa kuchuluka kwa katundu muyenera kuchotsa pa Machining, kusunga zakuthupi anamanga ngati mphamvu m'madera ovuta.
Gawo la makina a CNC ndipamene mapangidwe amalingaliro amakhala mawonekedwe akuthupi. Sikuti kungogunda +/- 0.01mm m'mimba mwake. Ndi za concentricity ya mipando yonyamula wina ndi mzake, perpendicularity ya mapewa, ndi roughness pamwamba (Ra value) wa bore. Kutha kwa galasi kungayambitse kugwedeza; waukali kwambiri, ndipo iwe umatulutsa ndulu. Pali malo okoma, nthawi zambiri ozungulira Ra wa 1.6 mpaka 3.2 ma micrometer, omwe amapereka kugwiritsitsa koyenera. Katswiri wamakina wabwino amadziwa izi kuchokera pazomwe adakumana nazo, osati kungojambula.
Pomaliza, kutentha mankhwala. Kwa odzigudubuza ambiri, mumafunikira pachimake chomwe chimakhala cholimba kuti musagwedezeke, chokhala ndi malo olimba kuti musamavalidwe. Izi nthawi zambiri zimatanthawuza kulimba kwa madera a magazini, kusiya maziko ndi zigawo zina kukhala zolimba. Kupeza kuya kwa kuuma koyenera ndikofunikira. Zozama kwambiri, ndipo zimatha. Kuzama kwambiri, ndipo gawolo limakhala lophwanyika. Mufunika ogulitsa omwe amawongolera izi mkati mwanyumba kapena ali ndi anzanu odalirika. Kuwona gulu la odzigudubuza ndi machitidwe owumitsa osagwirizana ndi chizindikiro chotsimikizika cha mavuto amtsogolo.
The Takeaway: Kufotokozera Za Moyo Wautali
Chifukwa chake, mukatsatira kuyitanitsa kapena kupanga a leveler shaft roller, pitilirani zomwe zidasindikizidwa. Ganizirani mu machitidwe. Tchulani mtundu wazinthu zachilengedwe (zowonongeka, zotentha kwambiri, zowononga kwambiri). Itanani kuuma kofunikira ndi kuya. Tanthauzirani kulolerana kwa geometric osati kukula kokha, komanso kwa mawonekedwe monga kuthamanga pakati pa magazini. Ndipo chofunika kwambiri, perekani nkhani kwa omwe akukupangirani - makina omwe akulowera, mtundu wazinthu zomwe zikusinthidwa, kuchuluka kwa katundu.
Wothandizirana nawo, yemwe ali ndi luso lophatikizika kuchokera pakupanga kupita ku makina a CNC monga momwe mungapezere Malingaliro a kampani Qingdao Qiangsenyuan Technology Co., Ltd. (tsamba lawo pa https://www.tsingtaocnc.com tsatanetsatane wamayendedwe awo), akhoza kuwonjezera phindu. Atha kukupatsani lingaliro la aloyi wosinthika kwambiri womwe umakwaniritsa zosowa zanu zamphamvu, kapena angapangire kamangidwe kakang'ono kugalari yamafuta kutengera ntchito zawo zam'mbuyomu. Kugwirizana kumeneko ndi komwe kumapangitsa gawo losavuta kukhala makina odalirika.
Pamapeto pake, wodzigudubuza ndi gawo losavuta. Koma kuchipangitsa kuti chigwire ntchito, ndikuchipangitsa kukhala chokhalitsa, ndikumvetsetsa chilichonse chomwe chimakhudza ndi chilichonse chomwe chimakhudza. Ndiko kusiyana pakati pa gawo lomwe limagwirizana ndi gawo lomwe limagwira ntchito. Cholinga chake ndi chakuti chodzigudubuzacho chikhale chinthu choiwalika-chinthu chomwe chimangogwira ntchito, kuzungulira pambuyo pake, mpaka zenera lokonzekera, osati kuyimitsa mwadzidzidzi. Ndiwo muyeso weniweni wa chipambano.
