Pamene mainjiniya amatchula a fakitale ya kampani yoponya phula yotayika, sikuti amangoyitanitsa zigawo zachitsulo-amateteza kukhazikika kwapakati pa 300 bar hydraulic pressure, microstructure integrity pambuyo pa kutentha kwa njinga, ndi kutsirizitsa kwapamwamba komwe sikungagwire slurry abrasive mu manifolds pampu. Izi ndiye zenizeni zomwe zimachititsa kuti ndalama zisamayende bwino - osati malo ochitiramo phula ndi zipolopolo za ceramic, koma unyolo wazitsulo woyendetsedwa bwino pomwe kupatuka kumodzi mu makulidwe a zipolopolo kapena kutsika kwa rampu kumatha kuchotsera mphuno ya aloyi ya $ 4,200 isanayambike.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. imagwira ntchito ngati imeneyi-ku Qingdao, China-komwe kutayika kwa sera sikunapatulidwe ndi makina a CNC kapena certification. Zaphatikizidwa. Tawona makasitomala akutumiza zojambula zamtundu wa GD&T-vavu wolemera akuyembekezera mawu ofulumira. M'malo mwake, gulu lathu lidalemba zinthu ziwiri zovuta: choyamba, kuyimba kwa 0.015 mm pa malo osindikizira a 280 mm kumatsutsana ndi mbiri ya AMS 5387 ya post-cast-cast; chachiwiri, aloyi T800 cobalt-based aloyi anafunika chisanadze kutentha mankhwala asanatembenuke moyipa kupewa micro-ming'alu mu bore. Palibe vuto lomwe lidawonekera mumtundu wa CAD-koma zonse zikadasokoneza kuyesa kwa magwiridwe antchito. Chifukwa chake chowonadi fakitale ya kampani yoponya phula yotayika ziyenera kuwerengedwa pakati pa mizere ya chojambula, osati miyeso yake yokha.
Otsatsa ambiri amasiyanitsa kuponyera ndi kumaliza. QINGDAO QIANGSENYUAN satero. Malo awo ogwirizana ndi ISO amayendetsa ntchito zopangira ndalama pambali pa 5-axis CNC Machining, kutentha kwa vacuum, ndi passivation kapena HVOF zokutira - zonse pansi pa denga limodzi. Kuphatikizika koyima kumeneku kumafunika mukamapanga ma silinda a piston pakugwiritsa ntchito mafuta akunyanja ndi gasi. Kuponyera mchenga kungathe kugwira ntchito ya geometry yochuluka, koma kuponya ndalama kokha kumapereka 0.02 mm makulidwe a khoma lofunikira mumayendedwe amadzimadzi othamanga kwambiri. Ndipo makina okhawo omwe ali limodzi amatsimikizira kuti kukhazikika kwa 0.008 mm pakati pa bore ndi kukwera kwa flange kumakhalabe kolimba pambuyo popumula kupsinjika. Tatsata nthawi yobweretsera pamadongosolo 47 a prototype: mayendedwe ophatikizika amadula nthawi yotsogolera ndi masiku 22 motsutsana ndi kutumiza ndi kupanga makina padera. Cholepheretsacho sichinali chotheka - chinali zolemba zolembera, kugwirizanitsa dongosolo, ndi kubwerezanso kubwereza.
Chilango chakuthupi chimalekanitsa mabwenzi odalirika ndi otenga madongosolo. QINGDAO QIANGSENYUAN magwero ovomerezeka a AMS 5387 cobalt alloy billets okhala ndi malipoti athunthu oyesa mphero-ndikuyang'ana gulu lililonse motsutsana ndi kukula kwa tirigu wa ASTM E112 ndi miyezo yophatikizira ya ASTM E1268 pogwiritsa ntchito maikroskopi owoneka m'nyumba. Wogula atapempha mapulagi amtundu wa T800 aloyi amtundu wa subsea winch, gulu silinangoyendetsa dongosololo. Iwo adatsimikizira ma coefficients okulitsa kutentha motsutsana ndi nyumba yazitsulo zosapanga dzimbiri, adasintha polowera kuti achepetse kulimba kolowera mumsewu wa 12 mm, ndikuyesa kuyesa katatu asanatulutse chidacho. Kuwongolera kumeneku kumafotokoza chifukwa chake ma nozzles awo a cobalt alloy amakwaniritsa nthawi zonse> 10,000 maola ogwirira ntchito mumadzi odzaza mchenga wothamanga kwambiri-popanda kukokoloka koyambitsa kukokoloka.
Ngati mukuyesa a fakitale ya kampani yoponya phula yotayika, funsani mafunso atatu: Kodi angagwire ± 0.01 mm pa 150 mm dimension mu AMS 5387 popanda kugaya pambuyo poponyedwa? Kodi amasungabe kutsata kwathunthu kuchokera pa nambala ya kutentha kwazinthu mpaka lipoti lomaliza la CMM? Ndipo kodi amawonetsa zoopsa zomwe zingapangidwe panthawi yowunikira mainjiniya - osati nkhani yoyamba italephera kuyesa kukakamiza? QINGDAO QIANGSENYUAN amayankha kuti inde kwa onse atatu. Mphamvu zawo sizikhala ndi makina aliwonse-ndipo kudziwa kuti ndi njira iti *yoyenera* kuyendetsedwa, yomwe *yoyenera* kuyesedwa, komanso pomwe kuweruza kwamunthu kumaposa zochita zokha. Pamene kufunikira kwapadziko lonse kukukulirakulira pamisonkhano yapampu yofunika kwambiri komanso ma valve owongolera ma hydraulic, kusiyanitsa kwenikweni sikuli kwakukulu. Ndiko kuthekera kochitira chilichonse ngati chikulowa mu valavu yachitetezo chapansi - chifukwa nthawi zina, zimatero.
