Anthu ambiri akamamva 'kukonza zida zamakina', amawona munthu atavala zophimba zonona akusinthanitsa mbali yake yosweka. Ndilo gawo lake, zedi, koma zili ngati kunena kuti dokotala amangosoka khungu. Ntchito yeniyeni, gawo lomwe limasunga chomera ndikuletsa makina a $ 500,000 kuti asakhale olemera pamapepala, amachitika kale wrench isanatembenuke. Zili pakuzindikira, kumvetsetsa njira zonyamula katundu, mavalidwe, ndi kuyanjana pakati pa makina amakina ndi malingaliro owongolera omwe amawayendetsa. Kulakwitsa kofala, kokwera mtengo ndiko kuchiza zizindikiro—kungosintha phokoso—popanda kufunsa chifukwa chimene kunyamulako kunalepherera poyamba. Kodi kunali kudzoza kosayenera, kusuntha kwa shaft molakwika, kapena kugwedezeka kwamphamvu kochokera papampu yapafupi? Ngati simukupeza chomwe chimayambitsa, mukungokonzekera kusokonekera kotsatira.
Maziko: Zimayamba ndi Kuponya
Simungathe kuyankhula za kukonza kosatha popanda kunena za zinthu zoyambira. Ndawonapo zokonza zambiri zikulephera chifukwa wina anawotcherera chitsulo champhamvu kwambiri pazitsulo zosavomerezeka. Kuwotcherera kumagwira, koma kuponyera kumang'ambika mainchesi atatu patatha sabata imodzi. Umphumphu wa chigawo choyambirira ndi chirichonse. Apa ndipamene makampani omwe ali ndi chidziwitso chozama, monga Malingaliro a kampani Qingdao Qiangsenyuan Technology Co., Ltd., khalani mabwenzi amtengo wapatali, osati ogulitsa okha. Iwo akhala akuponya ndi CNC makina kwa zaka zoposa 30, zomwe zikutanthauza kuti amamvetsetsa kapangidwe ka tirigu, kuchepetsa nkhawa, komanso momwe gawo limabadwira limakhudza momwe limakhalira ndi kufa. Mukafuna malo osinthira makonda a bokosi la gear lomwe OEM silithandiziranso, chidziwitso choyambira ndicho kusiyana pakati pa kukonza kwa chaka chimodzi ndi yankho lazaka khumi.
Cholinga chawo pa chipolopolo nkhungu kuponyera ndi kuponya ndalama ndizofunika kwambiri pa ntchito yokonza. Awa si mawu anu ovuta, opanda mchenga. Amapanga magawo ovuta, owoneka ngati ukonde okhala ndi mawonekedwe abwinoko komanso olondola kwambiri. Kwa katswiri wokonza, ndiye kuti nthawi yocheperako pamakina pa lathe yamanja kuti chopondera chatsopano chigwirizane ndi volute yakale ya mpope. Zimakwanira nthawi yoyamba. Zomwe amalemba - kuchokera pagulu chitsulo chachitsulo ndi zitsulo ku chitsulo chosapanga dzimbiri ndi izo ma aloyi apadera monga zokhala ndi faifi tambala-singolemba chabe. Ndi zida. Kukonza valavu yotentha kwambiri mu chomera chamankhwala kumafuna alloy yosiyana kusiyana ndi kukonza hydraulic press platen. Kudziwa zomwe mungatchule, ndikudalira wogulitsa wanu kuti akupatseni zitsulo zolondola, zimalepheretsa kulephera kwapantchito.
Ndikukumbukira ntchito pa extruder yaikulu. Chipinda chachikulu, chopangidwa ndi nickel-alloy, chinali ndi vuto la kutopa. Wofuna chithandizo ankafuna kuti chitawotcherera m'malo. Tinakankhira kumbuyo. Kuwotchera pamalo, ndi kuwongolera kutentha kosasinthasintha, kumatha kupotoza gawolo kapena kupanga malo opsinjika. Malingaliro athu, omwe tidapanga ndi oyambitsa anzathu (omwe anali ndi mbiri yofanana ndi ya QSY), anali oti tipange masikelo olondola a laser, kupanga mawonekedwe atsopano, ndikujambulanso. Zinali zodula kutsogolo ndipo zidatenga nthawi yayitali. Koma njira ina inali kuwotcherera kofulumira komwe kukanalephera m'miyezi isanu ndi umodzi, kuchititsa milungu yopumira. Kuyimba kwatsopano kukuchitikabe mpaka pano. Ndiko kusintha kwa malingaliro: kukonza sikungokhudza chigamba chofulumira kwambiri; ndi za kubwezeretsa odalirika kwa ntchito.
CNC Machining: Mlatho Pakati Pa Zakale ndi Zatsopano
Ngakhale ndi kuponya kwatsopano kapena kupanga, kukonza sikumatheka. Apa ndi pamene makina olondola amatenga malo. Gawo latsopanolo liyenera kulumikizana bwino ndi makina akale, otha. Kulekerera nthawi zambiri kumakhala kolimba kuposa kupanga koyambirira chifukwa simukupanga dongosolo latsopano; mukulowetsa chiwalo chatsopano m'thupi lamoyo. Awa ndi malo ena pomwe ntchito yophatikizika yokhazikika imawonetsa mtengo wake. Kampani yomwe imayang'anira zonse zoponya ndi CNC makina pansi pa denga limodzi, monga momwe zasonyezedwera https://www.tsingtaocnc.com, imathetsa vuto lalikulu la kulephera: kulankhulana.
Ndakhala ndili pakati pa zochitika zoopsa pomwe kuponyera kosiyana kunatumizidwa ku malo ogulitsa makina. Okonza makinawo, akugwira ntchito kuchokera ku zojambula za 2D, adapanga mawonekedwe ovuta kwambiri potengera zolemba zamalingaliro, osati zenizeni, zokhotakhota pang'ono ngati gawolo. Zinali zopanda pake. Pamene maziko ndi makina ogulitsa ndi gawo la zokambirana zomwezo, akatswiri amakasitomala amatha kupereka ndemanga pamakona osavuta kuti aphedwe mosavuta, ndipo mazikowo amatha kusiya katundu wowonjezera pomwe akufunika. Ndi njira yobwereza yomwe imapulumutsa nthawi, ndalama, komanso kuchita bwino.
Zowona zenizeni ndikuti makina ambiri okonzekera amakhala amodzi kapena otsika kwambiri. Simukukonzekera kupanga 10,000. Mukukonzekera gawo limodzi lofunikira. Izi zimafuna luso lamtundu wina—kuwongolera bwino, kamangidwe kake kotsogola, ndipo nthawi zina ngakhale kusintha njira za zida pa ntchentche mutayeza miyeso ya in-situ. Cholinga ndi gawo lomwe silimangokwaniritsa zosindikizidwa, koma lomwe limayika popanda kukakamiza, popanda ma shims, komanso popanda maola okopa ndi nyundo. Kuyika mwakachetechete, kopanda msoko ndiko kuyamikira kwambiri kwa makina okonza.
Dance Diagnostic: Kumvera Makina
Magawo onse abwino padziko lapansi alibe ntchito ngati matenda anu ali olakwika. Ichi ndi gawo la anthu ambiri kukonza zida zamakina. Muyenera kukhala wapolisi. Makinawa amakupatsirani zidziwitso: zomveka, kutentha, mavalidwe, siginecha zonjenjemera. Kuwomba kwafupipafupi kumatha kukhala kowuma, koma kuphatikiza ndi kugwedezeka kwamtundu wina pa RPM inayake, kumatha kuloza dzino lolephera. Ndimasunga cholumikizira chosavuta—chomangira cha makaniko—m’thumba langa lapamwamba. Nthawi zambiri imakhala yodziwika kwambiri kuposa chowunikira chapamwamba kwambiri cha vibration pakudutsa koyamba.
Makamera oyerekeza otenthetsera akhala akusintha masewera. Ndinali kuthetsa mpukutu wowumitsira mapepala womwe unkagunda chifukwa cha kutentha kwambiri. Dongosolo loyang'anira linanena kuti ndi gawo. Kamera yotenthetsera idanenanso nkhani ina: gawo limodzi lokha la mpukutu waukuluwo linali lotentha kwambiri. Vuto silinali vuto; chinali siphon chotsekeka cha nthunzi mkati mwa mpukutu womwewo, kuchititsa kutentha kosafanana ndi kukulitsa. Tinakonza dongosolo la nthunzi, osati kunyamula. Chofunikira ndikugwiritsa ntchito ukadaulo kuti udziwitse chidziwitso chanu, osati m'malo mwake. Mukufunikabe kuti manja anu akhale odetsedwa, kumva kusewera mu shaft, kununkhiza ngati mafuta atenthedwa.
Kulephera kusanthula ndi chilango pachokha. Shaft ikameta, musamangoyang'ana pakutha. Yang'anani pamtunda wosweka. Kodi ndi malo amodzi, osalala (kutopa) kapena malo ovuta, okhotakhota (odzaza)? Kodi pali zizindikiro za m'mphepete mwa nyanja zomwe zimasonyeza kumene kung'ambika kunayambira? Ntchito yazamalamulo iyi imadziwitsa kukonza. Kulephera kutopa kumatanthauzanso kuti muyenera kuthana ndi vuto la cyclic lomwe lidayambitsa-mwinamwake muyenera kuonjezera fillet radius mu gawo latsopanolo. Kulephera kuchulukirachulukira kungatanthauze kuwunikanso njira zogwirira ntchito. Kukonza ndi mankhwala a lero; kusanthula ndi kupewa mawa.
Kuphatikiza ndi Control System Blind Spot
Zamakono zida zamakina nthawi zambiri sizimangokhala zamakina. Ndi makina amakatani. Servo motor, PLC, ndi screw screw ndi gawo limodzi logwira ntchito. Ndawonapo kukonza kwamakina kotheratu ponyalanyaza zamagetsi. Mumalowetsa kalozera wotopa pa chosinthira chida cha CNC, koma ngati simukonzanso sensa yakunyumba ndikukonzanso zolakwika za servo drive, makinawo amagwedezeka, kulakwitsa, kapena kuwonongeka. Kukonza sikutha mpaka dongosolo likuyenda bwino pansi pa ulamuliro wodziwikiratu.
Uwu ndi kusiyana kwakukulu pamalingaliro achikhalidwe okonza. Ogwira ntchito pamakina ndi akatswiri amagetsi / mainjiniya owongolera nthawi zambiri amagwira ntchito m'masilo. Njira yabwino, yomwe tidaphunzira movutikira, ndikukhala ndi msonkhano wokonzekera kukonza kwakukulu komwe kumakhudza maphunziro onse awiri. Yendani motsatira ndondomeko ya ntchito pamodzi. Nthawi zambiri, munthu wowongolera anganene kuti, O, ngati mukulowa m'malo mwa actuator, tiyeneranso kusintha masinthidwe owolawa pomwe tili ndi mwayi. Ndiko kukonzanso, kophatikizana. Imasunga chochitika chachiwiri chotsitsa miyezi iwiri pambuyo pake.
Zolemba ndizofunika kwambiri pano, ndipo nthawi zambiri zimakhala zoyipa. Mutha kukhala mukugwira ntchito pamakina azaka za m'ma 90 ndi schema yolembedwa pamanja. Musanadule chilichonse, tengani zithunzi. Ambiri a iwo. Lembani mawaya ndi tepi. Pangani zolemba zanu zomwe mwapeza. Nthawi yomwe idagwiritsidwa ntchito pano ndi ndalama zomwe zimalipira mukalumikizanso chilichonse ndipo cholinga cha waya sichidziwika bwino. Ndawona makina akutsika kwa masiku awiri owonjezera chifukwa wina sanatchule cholumikizira cha mawaya 20, ndipo chithunzi cha pin-out chinatayika. Musakhale munthu ameneyo.
Bizinesi Yokonzanso: Mtengo Woposa Invoice
Pomaliza, pali filosofi ya kudzikonza yokha. M'dziko lokonda kugula zatsopano, ntchito yokonza mwaluso imapereka phindu lalikulu lomwe nthawi zambiri limabisika. Sizongotengera mtengo wa gawo latsopano kutsutsana ndi kukonza. Yakwana nthawi yotsogolera. Kodi mutha kupeza yatsopano pakadutsa masabata 6, kapena titha kuyikonza m'masiku atatu? Ndi za chidziwitso. Timamvetsetsa makina enieni awa, zovuta zake, mbiri yake. Gawo latsopano kuchokera ku OEM likhoza kubwera ndi zoikamo generic; kukonza kwathu kumabwera ndi zosintha zamagwiritsidwe ntchito ndendende.
Kupanga ubale ndi bwenzi lopanga bwino kumakulitsa luso lanu lokonzekera. Zikutembenukira kuti sitingakonze izi tiyeni tiwone zomwe tingapange. Mwachitsanzo, kukhala ndi gwero lodalirika la kulondola kuponya ndalama ndi kukonza makina ma aloyi apadera zikutanthauza kuti mutha kukonza zokonza muzamlengalenga kapena zamagetsi zomwe mashopu ena angachokepo. Ndi mwayi mwayi. Simukungokonza makina; mukupereka mosalekeza, kusunga ndalama zambiri, ndipo nthawi zambiri, kukulitsa moyo wautumiki wa zida kupitilira cholinga chake choyambirira.
Pomaliza, kukonza zida zamakina ndi kuphatikiza kwa chidziwitso chakuya chaukadaulo, ntchito zamanja, sayansi yazamalamulo, ndi nzeru zamabizinesi. Ndizosokoneza, zobwerezabwereza, komanso zokhutiritsa kwambiri. Cholinga si ungwiro—ndi kudalirika. Ndikumva makina omwe munawabweza kuchokera m'mphepete kukhazikika kukhala phokoso losalala, lomveka bwino, podziwa kuti mwawapatsanso moyo wina. Ndipo mukudziwa kuti ntchitoyo imachitikadi pamene wogwiritsa ntchito, yemwe wakhala akukuyang'anani mokayikira kwa masiku ambiri, akugwedeza mutu, akugunda batani loyambira, ndikuchokapo osayang'ananso kachiwiri. Ndiko kusaina kwenikweni.
