Pamene mainjiniya amatchula a fakitale yopanga mchenga, sikuti amangoyitanitsa zigawo zachitsulo-akubetcha pa kukhazikika kwa dimensional pansi pa 300-bar hydraulic pressure, microstructure integrity pambuyo pa kutentha kwa njinga, ndi zero kulolerana kwa porosity mu nyumba yapampu yomwe imayenda 24/7 kumtunda. Izi ndizowona zomwe timawona tsiku lililonse pamalo athu oyambira ku Qingdao: valavu ya cobalt-nickel idakanidwa - osati chifukwa chomaliza - koma chifukwa data ya CMM idawonetsa kupatuka kwa 0.012 mm pamalo ovuta osindikizira. Gawo limenelo linabwereranso ku mapangidwe a nkhungu. Osati sitolo iliyonse imachita zimenezo.
Kuponya Mchenga Komwe Kumapulumuka Kupsinjika Kweniyeni-Padziko Lonse-Osati Zongopeka Za Labu
Kuponya mchenga kumalembedwa molakwika kuti "osalondola" ndi anthu omwe sanagwirepo pampu ya AMS 5387 cobalt alloy casing yatsopano kuchokera ku shakeout. Timawaponya. Ndipo inde-timagwira ± 0.15 mm pa 300-mm diameter, ndikuwunika kwathunthu kwa radiographic pamalire onse a Gulu II. Bwanji? Polamulira zomwe ena amalumphira: chinyezi chamchenga wobiriwira pa 3.2-3.6%, chiŵerengero cha zomangira dongo chimasinthidwa pa batch, ndi kutentha kwa bokosi kumakhazikika mkati mwa ± 2 ° C panthawi yowombera pakati. Sitimangotsanulira zitsulo zosungunuka. Timayang'anira mawotchi otenthetsera mkati mwa nkhungu kotero kuti kutsika kumakokera mofanana kumalo okwera - osati kumalo ogwirira ntchito.
Izi ndizofunikira kwambiri pazinthu monga piston pump cylinder housings kapena engineering car winch center shaft rollers. Izi sizinthu zokhazikika. Amazungulira pansi pa torsional katundu pamene akuyenda ndi axial thrust kuchokera kumadzimadzi othamanga kwambiri. Kuphatikizika kwa 0.05 mm pafupi ndi fillet radius kumakhala malo oyambira kutopa mu maola ogwirira ntchito 1,200. Njira yathu yopangira mchenga imaphatikizapo kuwunika kwa in-mold thermocouple pakuthira kulikonse kofunikira, ndipo kuponya kulikonse kumayesedwa ndi akupanga asanapange makina, ngakhale pazigawo zopanda kupanikizika. Chifukwa kulephera si binary. Ndizowonjezereka.
Kumene Kuponyera Mchenga Kumakumana Ndi Machining Molondola-Palibe Ma Handoffs, Palibe Mipata
Mafakitole ena amapangira makina akunja. Sititero. Chifukwa chiyani? Chifukwa chitsulo chopangidwa ndi mchenga chokhala ndi 1.2 mm machining allowance sichichita mofanana ndi 0.8 mm-makamaka pamene mukugwedeza M42 × 3.5 pazitsulo zosapanga dzimbiri zazitsulo za subsea valve actuation. Ma cell athu a CNC amakhala 15 metres kuchokera pa shakeout station. Castings amasunthira molunjika ku mphero zopingasa zokhala ndi zida zamoyo, osati kumalo osungiramo zinthu zokonzekera kukonzanso.
Timajambula zomwe timaponyera-ndipo timaponyera zomwe timadziwa kupanga makina. Kuphatikizika koyima sikutanthawuza kuti palibe zodabwitsa pagawo lowunika la GD&T. Makasitomala akatumiza chojambula choyitanitsa kulolerana kwa malo a Ø0.05 mm pamabowo asanu ndi limodzi okhudzana ndi mchenga woponyedwa pansi, sitifunsa zolozera pamakina. Timamanga chitsanzocho ndi chipukuta misozi, kuwongolera mphamvu yophatikizira nkhungu mpaka ± 3%, ndikutsimikizira kusalala kwapang'onopang'ono tisanamenye. Kenako timapanga makina-pogwiritsa ntchito ma probe okhala ndi mawonekedwe kuti alipirire zosintha zazing'ono. Chotsatira? Kutsata ndime yoyamba pa 92% ya malamulo apakatikati. Osayesanso kachiwiri. Palibe zolepheretsa mainjiniya.
Zinthu Zomwe Mungakhulupirire—Osati Zikalata Zokha Zomwe Mungafayire
Zopangira zovomerezeka ndi matekinoloje a tebulo. Chomwe chimalekanitsa ogulitsa odalirika ndikutsata *pansi pa * satifiketi. Pa ma nozzles a aloyi a T800 a cobalt, timatsata nambala iliyonse ya kutentha kuchokera ku kusanthula kwa ladle kudzera kutsimikizira kwathu kowoneka bwino, kenako ndikuyiyika pamiyeso yapayekha pogwiritsa ntchito ma code a laser-etched lot. Ngati mphuno ikulephera kuyesa kumunda, timakoka mbiri yake yonse yotentha - osati lipoti lake lokhazikika.
Timapeza mabilu a AMS 5387 kuchokera ku mphero zomwe zili ndi cert cert ya EN 10204 3.2-ndikuyang'ana kaboni, chromium, ndi tungsten zomwe zili mu OES tisanathire. Chifukwa chiyani? Chifukwa 0.03% ya carbon yowonjezera mu cobalt alloy imachepetsa kuuma kotentha ndi 18% pamwamba pa 600 ° C. Ndiko kusiyana pakati pa mphuno yomwe imakhala ndi mikombero 14,000 mu mpope wa jekeseni wamankhwala otentha kwambiri ... kapena kulephera pa 8,200. Timayesa. Timalemba. Timachita.
Zolemba zathu zikuphatikizapo:
- Nambala ya kutentha kwa ogulitsa ndi tsiku losungunuka
- Chitsimikizo chathu cha OES chomwe chikubwera (chokhala ndi zosindikiza zonse)
- Ntchito yopangira nkhungu ndikutsanulira ID yotsatizana
- Mapu a kuuma kwa kutentha pambuyo pa kutentha kwa magawo atatu
- Kusanthula komaliza kwa CMM kokhala ndi zokutira zokhota zamitundu motsutsana ndi CAD
Palibe mipata. Palibe zongoganizira.
Chifukwa chiyani Mainjiniya Padziko Lonse Amasankha Fakitale Yopanga Mchenga Iyi
Ma OEM aku North America amayitanitsa kuchokera kwa ife chifukwa timapereka zitsulo zofananira m'masiku 18 - osati masabata 6 - okhala ndi zolemba zonse za ASME Gawo VIII Gawo la UHA. European hydraulic system integrators amagwiritsa ntchito zitsulo zathu zachitsulo chifukwa timatsimikizira weld prep geometry * tisanatsanulire, kuchotsa kugaya pambuyo pa weld pama welds amalire. Zophatikiza pampu zakumwera chakum'mawa kwa Asia zimadalira ife mapulagi a cobalt alloy chifukwa timasunga Ra ≤0.4 µm pankhope zomata-popanda kuyikanso pang'onopang'ono-pokulitsa kutha kwa nkhungu ndi mapangidwe a zitseko.
Kudalirika kuno sichilankhulo chamalonda. Ndiwo kuchuluka kwa zidutswa za 0.00% pa nyumba zapampu za 420+ AMS 5387 zomwe zidatumizidwa kotala lapitali. Ndi 100% yobweretsera pa nthawi kwa miyezi 27 yotsatizana. Ndi mfundo yakuti pamene kasitomala akufunsa kuti, "Kodi mungathe kukhala ndi malo enieni pamadoko 12 awa mutaponyera ndi kutentha?" - timayankha ndi mapu, osati chiyembekezo.
Ngati ntchito yanu ikufuna zambiri kuposa "chitsulo chowoneka bwino" - ngati ikufuna zitsulo zodziwikiratu, geometry yotsimikizika, ndi kuyankha kwa zero-compromise - ndiye kulondola. fakitale yopanga mchenga sizotsika mtengo. Ndi yomwe imagwira gawo lanu ngati zida zofunikira kwambiri kuyambira tsiku loyamba. Ndi zomwe timachita. Kuthira kulikonse. Gawo lirilonse. Nthawi iliyonse.
