Mainjiniya akamatchula zazitsulo zolondola za mavavu opangira ma hydraulic, mapampu, kapena ma winch shafts - magawo omwe amayenera kupirira ± 0.01 mm pansi pa 300-bar pressure - samangofunika wogulitsa. Amafunika a kuponyera ndi ufa metallurgy fakitale zomwe zimatengera kusasinthika kwazitsulo ngati sikungakambirane.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. imagwira ntchito imodzi yotere ku Qingdao-osati ngati malo opangira ma generic kapena malo ogulitsa ntchito, koma ngati ogwirizana nawo pazofunikira zofunikira kwambiri. Tawona makasitomala akubwerera katatu ndi ma nozzles okonzedwanso a AMS 5387 cobalt alloy atalephera kuyesa kupalasa njinga kwina. Kubwereza kulikonse kunatiphunzitsa kanthu kena: kuponya mchenga kokha sikungakhazikitse kamangidwe ka tirigu m'matupi a mpope a T800; CNC Machining pamaso kutentha mankhwala anayambitsa yotsalira nkhawa; ndipo kutsirizitsa pamwamba sikokongola-ndi kusiyana pakati pa maola 2,000 ndi maola 8,000 a moyo wautumiki mumapampu amatope amafuta & gasi.
Kumene Kuponya Kumakumana Ndi Makina Olondola - Popanda Kunyengerera
Otsatsa ambiri amagawaniza kuponya ndi kukonza m'madipatimenti otsekedwa - kapena kutulutsa imodzi kwathunthu. Izi zimapanga mipata yocheperako: kusuntha kwapang'onopang'ono pakati pa madera omwe akuponyedwa ndi omaliza, kulimba kwapang'onopang'ono pamagulu ambiri, kapena kusalumikizana bwino kwa GD&T pomwe zolembazo sizimawerengera njira zolowera zida.
Pamalo athu ogwirizana ndi ISO, kuponya ndalama, kuponya mchenga, ndi makina a CNC amitundu yambiri amagwira ntchito pansi pa dongosolo limodzi labwino - osati denga limodzi. Timayika zinyumba zachitsulo zokhala ndi kuziziritsa koyendetsedwa bwino kuti tichepetse kugawanika kwa ma pearlite, kenaka kuziyika pazigawo 5 zokhala ndi zoyeserera mkati. Pazigawo za cobalt-nickel, timagwiritsa ntchito vacuum-investment casting kuti tichotse porosity, ndikutsatiridwa ndi kuchepetsa kupsinjika * pamaso* kupanga makina movutikira, kuti ma contours omaliza azikhala oona pomaliza.
Kuphatikizikaku kumabweretsa zotsatira zoyezeka: • 92% zokolola zoyamba zotuluka papampu ya piston (kuyerekeza ndi pafupifupi 68%) • Kukhulupirika kwapamwamba kumatsimikiziridwa kudzera mu SEM fractography—osati ma Ra values okha.
Chifukwa Chake Cobalt Alloys Amafunikira Zambiri Kuposa Njira "Zabwino Zokwanira".
Ena anganene kuti njira zopangira zitsulo zosapanga dzimbiri zimagwira ntchito mofanana ndi AMS 5387 kapena T800. Iwo samatero. Ma superalloys opangidwa ndi cobalt amachepa mosayembekezereka panthawi yolimba. Kutentha kwawo ndi theka la 316 zosapanga dzimbiri. Ndipo ntchito yawo yowumitsa ntchito imakwera pambuyo pa 0.05 mm wakuya wodulidwa.
Tidaphunzira izi movutikira pa chodzigudubuza chapakati cha shaft chosakhazikika cha winchi yamagalimoto a engineering. Mayesero oyambilira adagwiritsa ntchito ma carbide wamba komanso zoziziritsa kukhosi. Zida moyo unatenga mphindi 11. Ming'alu ya pamwamba idawoneka mozama 120 µm. Kukonza? Kusintha kwa zida za PCD, kuziziritsa kwa nayitrogeni wa cryogenic pa -196 ° C, ndi kupanga makina mu magawo awiri otenthetsera-okhazikika pamtunda, amatha pambuyo pokhazikika pa 20 ° C ± 0.5 ° C kwa maola 4. Zotsatira: Moyo wa zida za mphindi 102, zowonongeka zapansi pa zero, ndi kutopa kumakulitsidwa ndi 3.7 ×.
Kuwongolera kumeneku kumangogwira ntchito ngati sayansi yakuthupi, sayansi yopangira zinthu, ndi mphamvu zamakina zimakhala mu gulu lomwelo la mainjiniya - osati kudutsa maimelo atatu.
Kutsimikizika Kwapadziko Lonse—Osati Kungotsatira Mapepala Okha
Zitsimikizo ndizofunikira-koma ndi matikiti olowera, osati zitsimikizo. Tili ndi ISO 9001 ndi AS9100, inde. Koma chofunikira kwambiri ndi momwe miyezo imeneyi imasinthira magwiridwe antchito anu.
Kuponyedwa kwachitsulo kulikonse kumayesedwa akupanga ku ASTM E186, osati kungoyang'ana kowoneka. Gulu lililonse la cobalt alloy limatsimikiziridwa ndi cert cert - ndipo timasunga zitsanzo kwa zaka 10. Pamene kasitomala waku Europe adafuna umboni kuti ma valavu awo amakumana ndi EN 10204 3.2, sitinatumize mapepala. Tinatumiza makuponi enieni oyesera, otenthedwa ndi kutentha pamodzi ndi magawo opanga, okhala ndi chidziwitso chokwanira, chokhudzidwa, ndi kuuma.
Timatsimikiziranso kupangidwa msanga-osati zida zitadulidwa. Mainjiniya athu akuwonetsa mikangano ya GD&T asananene kuti: "Kulolera kumeneku kumafuna kupeza malo omwe amasuntha ± 0.15 mm-tiyeni tiwunikenso dongosolo lamadatum kapena tiwonjezere datum yachiwiri." Izi zimapulumutsa masabata-ndikupewa ndalama zokwana $27,000 iliyonse.
Zimene Mumapeza—Kupitirira Kabukuko
A kuponyera ndi ufa metallurgy fakitale muyenera kuthetsa mavuto omwe simunawatchule. Izi ndi zomwe zikutanthauza muzochita:
- Palibe mawu a "black box".: Mumalandila ma flowcharts, zojambulajambula, ndi mapulani oyendera ndi RFQ iliyonse-osati mtengo ndi nthawi yotsogolera
- Palibe zodabwitsa: Zinthu zonse zofunikira zimayezedwa pa Zeiss CONTURA G2 CMMs, ndi malipoti owonetsa ma vector opatuka-osati kungodutsa/kulephera
- Palibe kusamveka bwino: Sitolo yaiwisi yotsimikizika ku AMS 2241, ndikutsatiridwa mpaka nambala ya kutentha ndi kusanthula ladle
- Palibe roleti yotumizira: Kukonzekera kwapang'onopang'ono kumatanthauza kuyitanitsa ma prototype m'masiku 18, kuthamanga kwapakati kugunda 99.2% pa nthawi yoperekera (2023 internal audit)
Cholinga chathu chimakhala chocheperako - makina opangira ma hydraulic, zida zamafuta & gasi, zoyendetsa zamagalimoto opangira uinjiniya, ndi zida zapadera zamapampu. Sitipanga masamba a turbine kapena implants zachipatala. Kuganizira kumeneku kumanola chidziwitso chathu: momwe mchenga wa mchenga umakhudzidwira kuvala pamwamba pa mavavu othamanga kwambiri, chifukwa chake njira zina zochizira kutentha zimakulitsa kukana kwachitsulo muzitsulo zosapanga dzimbiri zosapanga dzimbiri, kapena momwe mungapewere dzimbiri la intergranular mu mapulagi a cobalt alloy owululidwa ndi H₂S.
Ngati pulojekiti yanu yotsatira ikuphatikiza zololera zolimba m'ma aloyi ovuta - kapena magawo osakanizidwa pomwe kuponyera kumatanthawuza kuchuluka kwa geometry ndi makina opangira zinthu - mumafunika zambiri kuposa mphamvu. Muyenera kuwongolera zomwe zimachitika pakati pa chitsulo chosungunuka ndi gawo lomalizidwa. Ndilo tanthauzo la chowonadi kuponyera ndi ufa metallurgy fakitale.
