Mainjiniya akamatchula zitsulo zosapanga dzimbiri za mavavu a hydraulic, mapampu, kapena ma winch system, samangosankha zakuthupi - akubetcherana pa kukhazikika kwa mipiringidzo 300, kukana dzimbiri m'malo okhala ndi chloride, komanso kukhulupirika kwapang'onopang'ono pambuyo pa chithandizo cha kutentha. Chifukwa chake kusankha koyenera zitsulo zosapanga dzimbiri gawo fakitale sizikukhudza manambala amakatalogu kapena nthawi zotsogola zokha. Ndi za kuthekera kotsimikizika ndi ma AMS 5387 cobalt alloys, kutsata kobwerezabwereza kwa GD&T pamamagazini a Ø0.005 mm shaft, komanso kutsatiridwa mpaka kusungunuka kwa F51 duplex chitsulo chosapanga dzimbiri.
Kulondola Kumayambira Pomwe Kuponya Kumakumana ndi Machining
Otsatsa ambiri amalekanitsa kuponyera ndi makina a CNC-kutulutsa chimodzi kapena zonse ziwiri. Izi zimapanga mipata yocheperapo: tsamba lankhondo kuchokera ku kuziziritsa kosagwirizana silidziwika mpaka kuyesedwa komaliza; kusagwirizana kwapamwamba kumalepheretsa ntchito ya chisindikizo; Kusagwirizana kwa mbiri ya kutentha kumayambitsa kutopa msanga m'zigawo za pampu zothamanga kwambiri. Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Kuponya ndi kukonza kumachitika pansi pa denga limodzi lovomerezeka ndi ISO. Timamanga nyumba zachitsulo ndi zitsulo zosapanga dzimbiri pogwiritsa ntchito njira zopangira ndalama ndi mchenga zomwe zimayesedwa kuti zikhale zochepa - kenaka timazikonza nthawi yomweyo, pomwe kupsinjika kotsalira kumakhala kotheka. Palibe kuyembekezera chithandizo cha kutentha kwa chipani chachitatu. Palibe kukonzanso komwe kumabweretsa cholakwika chowonjezereka. Gulu limodzi lili ndi njira yonse kuyambira chitsulo chosungunuka kupita ku gawo lomaliza.
Kuphatikizika koyima kumeneku kumapereka zopindulitsa zoyezeka. Pa nyumba za silinda za pampu ya piston zomwe zimafuna ± 0.01 mm kuzungulira kutalika kwa 250 mm, njira yathu yamkati imadula kusiyanasiyana kwathunthu ndi 37% motsutsana ndi kugawanika kwa othandizira. Tawona makasitomala akusintha pakati pa pulojekiti chifukwa omwe adawagulira kale sakanatha kupirira ma bore atatu okhazikika - chilichonse chimapangidwa mosiyanasiyana m'malo awiri. Timachita izi ndikukhazikitsa kumodzi, pa mphero ya 5-axis yokhala ndi kafukufuku wophatikizika komanso chipukuta misozi chanthawi yeniyeni.
Si Zitsulo Zonse Zosapangana Zili Zofanana—Ndipo Ngakhalenso Mafakitole Amene Amazikonza
Mafakitale ena amawona "chitsulo chosapanga dzimbiri" ngati kalasi imodzi. Iwo samatero. Thupi la valavu la 316L la mapampu amtundu wa chakudya limafunikira kupindika kosiyana, kuwongolera tirigu, ndi malire ophatikizika kuposa nyumba ya F22 chrome-moly yothandizira gasi wowawasa. Choyipa kwambiri, mashopu ambiri alibe ma protocol otsimikizira zitsulo - kudalira ma cert a mphero okha, osatsimikizira kuuma kwenikweni, zomwe zili ndi ferrite, kapena intergranular corrosion resistance post-weld.
Timayesa zitsulo zonse zosapanga dzimbiri zomwe zikubwera - osati chemistry, koma ASTM A967 passivation verification, ASTM E112 kusanthula kukula kwambewu, ndi pamene pakufunika, kuyesa kwa ASTM A262 Practice E intergranular attack test. Pamene kasitomala waku Europe amafunikira zida za UNS S32750 zapamwamba kwambiri zama module owongolera panyanja, tidayesa mayeso athunthu a Charpy pa -46 ° C makina asanayambe. Chifukwa chiyani? Chifukwa ntchito yozizira panthawi yotembenuka imatha kulimbikitsa malo omwe akhudzidwa ndi kutentha. Timasintha mitengo ya ma feed, kuzizira kozizira, ndi geometry ya zida kutengera mapu a nthawi yeniyeni yotentha—osati malamulo anthawi zonse a m’sitolo.
Chilango chimenecho chimafikira ku zopatsa mphamvu zoposa. AMS 5387 cobalt-nickel nozzles amafuna malo opanda carbide ndi kuwongoleranso kowongolera. Timagwiritsa ntchito kugaya kochepa kwambiri ndi mawilo a diamondi, ndikutsatiridwa ndi electropolishing yovomerezeka pa ASTM B912. Makasitomala amatiuza kuti izi zimachotsa zolephera zomwe adaziwona kwina - makamaka m'mapulogalamu owopsa omwe ming'alu yaying'ono imakhala malo oyambira kukokoloka.
Mwambo Sikutanthauza Kunyengerera—Iwo Umatanthauza Chiwopsezo Cholamuliridwa
"Mwambo" nthawi zambiri umawonetsa kusatsimikizika: mawu ataliatali, nthawi zosamveka bwino, mapangidwe akupanga (DFM) zodabwitsa mochedwa pojambula. Koma zida zamakhalidwe zimapambana pamene kupanga kwakhazikitsidwa msanga-osati kukambirana pambuyo poyambitsa zida.
Timayamba pulojekiti iliyonse ndi kutsimikizira zojambula-osati kungoyang'ana kukula kwake, koma kupanga mapu ofunikira kwambiri kuti agwirizane ndi zomwe zingatheke, kuzindikira madera omwe angakambidwe pazigawo zopyapyala, ndikuyika chizindikiro cha GD&T chomwe chimasemphana ndi njira zolumikizira. Kota yapitayi, tidayika ± 0.002 mm kufunikira kwa kuyandama pa maziko a zitsulo zosapanga dzimbiri 400 × 200 mm. Zoyambira zoyambirira zimaganiziridwa kuti mphesa za granite-slab. Tinakonza njira yochepetsera kupsinjika kwa anneal + m'malo mwake - kuchepetsa mtengo ndi 22% ndikubweretsa kwa masiku 11, osataya magwiridwe antchito.
- Timatsimikizira kutsata kwazinthu pa dongosolo lililonse - nambala ya kutentha, malipoti oyesa, ndi zolemba zowunikira zomwe zasungidwa zaka 10+
- Timayendera kuyendera kwa CMM pazigawo zitatu: pambuyo pazovuta, zomaliza, ndi zomaliza
- Timapereka mapaketi athunthu a FAI, kuphatikiza ma cert, magawo azinthu, ndi malipoti ankhani yoyamba ya CMM - tisanatulutse zopanga.
Muyeso Weniweni wa Fakitale ya Zitsulo Zosapanga dzimbiri
Sikuti mumaponya matani angati pamwezi. Zili ngati nyumba yanu ya valve yokakamiza imadutsa mayeso a hydrostatic pa 1.5 × ntchito yogwira ntchito-popanda kutayikira pang'ono pa mawonekedwe a flange. Ndili ngati pulagi yanu ya T800 cobalt alloy imapulumuka mizungu 10,000 muutumiki wotentha kwambiri wa H₂S. Zili ngati galimoto yanu ya injiniya winch center shaft roller imasunga kuuma kwapamtunda pambuyo pa maola 500 akuwonetsa mchere.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. amamanga mbali zimenezo—osati monga zosiyana, koma monga mwachizolowezi. Timakhazikika pa zomwe ena amapewa: ma geometri ovuta m'makina ovuta kuyika makina, zolumikizira zolimba pomwe kutsika kwapang'onopang'ono ndi kupatuka kwa makina kuyenera kuletsa-osati kuphatikizika-ndi zida zofunika kwambiri pomwe kulephera sikungachitike.
Ngati gawo lanu lotsatira lachitsulo chosapanga dzimbiri likufuna zambiri kuposa mawu - mufunika mnzanu yemwe amalankhula zitsulo, GD&T, komanso kudalirika kwachiganizo chomwechi - ndipamene kupanga molondola kumayambira. Ndipo ndipamene mayankho achikhalidwe amapeza dzina lawo.
