Mainjiniya akamatchula magawo a aloyi a Tribaloy, samangosankha zakuthupi - akudzipereka kuti azitha kukhazikika pansi pa 300 MPa hydraulic katundu, kukana kuphulika kwamafuta odzaza mchenga, komanso kusasinthika kwamagawo 500. Kudzipereka kumeneko kumagwira kokha ngati Tribaloy alloy magawo fakitale kuseri kwa chigawocho kumawongolera kusinthika kulikonse: kuchokera ku AMS 5387 cobalt aloyi kutentha kutentha zilowerere mpaka CNC toolpath chipukuta misozi pa kutengeka matenthedwe pomaliza mphero ya T800 mpope housings.
Chifukwa chiyani Tribaloy Imafunikira Zambiri Kuposa "Machining"
Tawonapo njira zitatu zolephereka mobwerezabwereza mu zigawo za Tribaloy zomwe zasinthidwa ndi munda: microcracking pa radii yakuthwa yamkati pambuyo pa nitriding, kuuma kosasunthika pafupi ndi mizere yolekanitsa mchenga, ndi kupatuka kwa GD & T kupitirira ± 0.015 mm pa malo osindikizira mpando wa valve. Izi si zolakwika zopanga-ndi zizindikiro za kugawika kwamphamvu. Ma aloyi a Tribaloy, makamaka T800 ndi AMS 5387, amafunikira luso logwiritsa ntchito zitsulo panthawi imodzi, physics yoponya, ndi ma multi-axis Machining dynamics. Sitolo yomwe imachita bwino pazitsulo zosapanga dzimbiri nthawi zambiri imakhala yopanda njira zowongolera ng'anjo zomwe zimafunikira kuti cobalt-nickel homogenization. Malo oyambira okhala ndi mazenera owoneka bwino atha kukhala opanda chitsimikiziro cha CMM pamapu opotoka pambuyo pakutentha.
Kudziwa kowona kwa Tribaloy kumatanthauza kukhala ndi unyolo wonse: kutsimikizika kwa masheya aiwisi, zopangira ndalama zopangira kuti zitsimikizike, mapulogalamu a CNC omwe amasintha mitengo yazakudya potengera masensa ovala zida zenizeni, komanso kuwunika komaliza motsutsana ndi zida zoyeserera - osati ma caliper okha. Zikutanthauza kukana chojambula chifukwa utali wa ngodya womwe watchulidwa ukhoza kutsekereza kupsinjika kotsalira pakutha kwa njira. Tachita izi kawiri chaka chino-kamodzi ku North America mpope OEM, kamodzi pa pulojekiti ya ku Norway subsea valve. Makasitomala onse awiri adatithokoza chifukwa choyigwira tisanayambe kuyika gawo loyamba.
Mphamvu Zinayi Zosakambirana mu Tribaloy Partner
A odalirika Tribaloy alloy magawo fakitale ayenera kupereka mphamvu zinayi izi-osati ngati zotsatsa, koma monga umboni wowerengeka:
- Kuwongolera kwamtundu wazinthu: Zikalata zosonyeza kuti AMS 5387 ikutsatiridwa ndi Co/Ni/Cr/W zotsimikizika—ndi mgwirizano wa ogulitsa kuti asinthe chemistry yosungunuka pamene chinyezi chozungulira chimakhudza mvula ya carbide panthawi yothira.
- Kuphatikiza kwa hybrid process: Kutha kuponya nyumba ya pampu ya pisitoni ku T800, kenako kuchita mphero ya 5-axis m'malo ovuta kusindikiza popanda kuyambitsa kupotoza kwa reheat-kutsimikiziridwa ndi kuwunika kwa strain-gauge panthawi yokonza.
- Metrology yogwira ntchito: Osati kungoyesa miyeso, koma kutsimikizira kagwiridwe ka ntchito: matupi oyesa ma valve ku 1.5 × kukakamiza kugwira ntchito, kuyang'ana mawonekedwe opopera a nozzle motsutsana ndi ISO 8502-3, kutsimikizira kulimba kwa winch shaft mkati mwa ± 2% ya zolosera za FEA.
- Tsatanetsatane wamagulu: Chigawo chilichonse chimakhala ndi nambala ya QR yolumikizana ndi nambala yake ya kutentha, malo oponyera, kukonzanso pulogalamu yamakina, ndi lipoti lomaliza loyang'anira - kuphatikiza ID ya wogwiritsa ntchito ndi miyeso ya kusatsimikizika kwazomwe zili patsamba lililonse la CMM.
Kodi "Mwambo" Amatanthauza Chiyani Pazigawo za Tribaloy
"Mwambo" sikuti ndi geometry chabe. Ikupanga mozungulira zenizeni za Tribaloy. Mwachitsanzo: posachedwapa tapanganso pulagi ya cobalt alloy kuti ikhale yotentha kwambiri. Choyimira choyambiriracho chimafuna kusakanikirana kwa radial 0.5 mm. Mawonekedwe athu owonjezera kutentha adawonetsa kuti angapangitse> 800 MPa hoop kupsinjika pa 450 ° C. Tidakonza zokhala ndi makina owongolera axial m'malo mwake - ovomerezeka kudzera m'magawo owononga a maere atatu a prototype. Makasitomala adadula nthawi yophatikizira ndi 65% ndikuchotsa kukhumudwa.
Apa ndi pamene zochitika zimalekanitsa mabwenzi ndi ogulitsa. Tikudziwa kuti mphamvu ya AMS 5387 imatsika ndi 40% pambuyo pokalamba kuposa 900 ° C-kotero timatsata chithandizo cha kutentha * pambuyo pa * makina ovuta, osati kale. Tikudziwa kuti T800 yamchenga imafuna kutsika pang'onopang'ono panthawi yolumikizira yankho kuposa zofananira ndi ndalama - chifukwa chake timasunga mbiri zosiyanasiyana za ng'anjo. Izi sizinthu zongopeka chabe. Ndi maphunziro ochokera ku 127 Tribaloy kupanga kuyambira 2021.
Kusankha Kupitirira Zikalata
ISO 9001 ndi magawo a tebulo. Chofunikira ndi momwe njirazo zimawonekera mu gawo lanu. Funsani ogulitsa anu a Tribaloy: Kodi mungandiwonetse malipoti atatu omaliza a CMM a geometry yofananira? Kodi mumalipira bwanji kukula kwamafuta panthawi yomaliza yomaliza? Ndi nthawi yotani yomwe mungalole pakati pa kuponya ndi kutentha kwa T800? Ngati ayankha ndi zikalata zamalamulo m'malo mwa data yeniyeni, chokanipo.
Ufulu Tribaloy alloy magawo fakitale sichigulitsa zigawo-zimagulitsa kuchepetsa chiopsezo. Vavu iliyonse yokakamiza yomwe amatumiza imakhala ndi umboni wotsimikizira kutayikira pa bar 200. Maziko aliwonse a pampu amaphatikizapo malipoti osanthula kugwedezeka kuchokera ku kuyezetsa kwa modal. Aliyense cobalt alloy nozzle zombo ndi spectral emission deta kutsimikizira chromium carbide kugawa. Izo sizowonjezera-injiniya. Ndi mtengo wochita bizinesi pomwe kulephera kumatanthauza kutsika kosakonzekera, zochitika zachitetezo, kapena zilango zowongolera.
Yang'anani abwenzi omwe amatenga Tribaloy osati ngati gulu lazinthu - koma ngati cholepheretsa pamachitidwe omwe amafunikira ukadaulo wolumikizana pazitsulo, kuponyera, kukonza, ndi kutsimikizira magwiridwe antchito. Chifukwa mu makina opangira ma hydraulic omwe amagwira ntchito pa bar 400, m'mawilo akunyanja onyamula katundu wolemera matani 50, m'mavavu akumalo opangira mafuta omwe ali ndi H₂S - palibe malire "okwanira." Pali zolondola zokha, zotsimikiziridwa.
