Iyo abashakashatsi mu kirere bakeneye ibyuma bya turbine, amavuta ya peteroli, cyangwa amazu ya actuator afite kwihanganira mm 0.02 mm munsi ya 1200 ° C yo gusiganwa ku magare - nta mwanya wo kumvikana muri uruganda rwo gushora imari bahitamo. Twabonye imishinga myinshi yatinze gutwarwa nubunini bushingiye kuri cobalt, cyangwa ibice byakuwe muri micro-porosity mubice bito bikikijwe na AMS 5387. Imikorere nyayo yisi ntabwo itangirana nagatabo keza - ahubwo nigenzura ryibyuma, windows isubirwamo, hamwe no kwihanganira zeru kubitandukanya.
Kuki gushora imari bisaba ibirenze gushingwa
Gutera ishoramari ntabwo "ari ubundi buryo" kubice byo mu kirere-ni inzira yonyine ifatika ya net-imiterere ya geometrike ifite imiyoboro ikonjesha imbere, ikirere cyoroshye, cyangwa uburyo bwo kwishyiriraho. Ariko ntabwo buri kigo gitanga ibyukuri byo mu kirere. Twagenzuye abatanga ibicuruzwa barenga 40 muri Aziya no mu Burayi bwi Burasirazuba. Ingingo yo gutsindwa ihoraho? Gufata ishoramari nk'intambwe yihariye - aho kuyihuza cyane na siyanse y'ibikoresho, gutunganya, no kuvura ubushyuhe.
Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Dufata buri nzu ya cobalt alloy nozzle cyangwa T800 amazu ya pompe nka sisitemu: icyemezo cyibikoresho fatizo (AMS 5719, ASTM A494), kugenzura ibishashara byerekana ibishashara, ikarita yerekana ibishushanyo mbonera, ibisubizo byateganijwe, ibisubizo byateganijwe, byashyizwe ahagaragara. kwambukiranya ubushuhe bwumwimerere. Nuburyo dukomeza imiterere yimiterere yuburebure bwa mm 120 z'ubugari mugihe dufashe Rz ≤ 1,6 μm hejuru yubuso bwo gufunga amaso.
Ibi ntabwo ari theoretical. Turbine imwe yo muri Amerika ya ruguru OEM yaduhinduye nyuma yimodoka eshatu zikurikiranye za AMS 5387 zananiwe kugenzura ultrasonic kumusaruro wa 80%. Impamvu? Igikonoshwa kidahuye cyumisha mubushuhe bwabatanga mbere. Twashizeho igihe nyacyo cyo kugenzura RH mu ziko ryumye-kandi twatanze 99.4% umusaruro-wambere wambere mumezi 18.
Aho Vertical Kwishyira hamwe Biba Ibidashoboka
Bamwe mubatanga ibicuruzwa byohereza hanze. Abandi bakora amasezerano yo kuvura ubushyuhe. Uku gucamo ibice bitera impumyi: bore yimashini irashobora guhura na GD & T - ariko umwirondoro wacyo usigaye ushobora gutera intambara mugihe cya serivisi. Dufite urunigi rwuzuye - gutora, imirongo myinshi CNC (5-axis DMG MORI NTX 1000), gusaza igisubizo, HIP, na passivation - bityo icyemezo cyose kigaburira icyiciro gikurikira.
Kurugero, inzu ya piston pompe yububiko itangirana nishoramari-17-4PH ibyuma bitagira umwanda. Aho kugirango igisubizo gisanzwe anneal, dukoresha ibyiciro bibiri byumuriro wumuriro ubanza gushimangira akarere ka bore * mbere yuko * ihinduka ryanyuma. Igisubizo: 40% munsi yo kugoreka nyuma yo gutunganywa mugihe cyo gupima hydraulic kuri bar 420. Abakiriya ntibabaza "ibisobanuro birambuye" - barabaza bati "kuki igice cyawe cyarokotse 500.000 cycle mugihe ibyacu byacitse 120.000?" Igisubizo kibaho murubwo buryo bukurikirana.
Twashizemo kandi metrologiya * imbere * akazi, ntabwo ari kugenzura amarembo gusa. Buri casting ikorerwa CT gusikana kubwimbere imbere mbere yo kuyikora. Igice cyose cyakozwe kibona CMM igenzurwa nicyitegererezo cyambere CAD - ntabwo ari nominal gusa, ahubwo ikwirakwizwa ryimigabane. Ayo makuru asubira muburyo bwacu bwo gukoresha indishyi algorithms. Nukugenzura itera-ntabwo kubahiriza bihamye.
Real-World Rigor: Kurenga Impamyabumenyi kurukuta
ISO 9001 ni imigabane. AS9100 Rev D ni itegeko. Ariko icy'ingenzi ni uburyo ayo mahame ahinduka mubyemezo bya buri munsi. Mugihe umukiriya asabye T800 idasanzwe ya alloy center shaft roller ya sisitemu ya winch yo hanze, ntabwo tuvuga gusa igihe cyo kuyobora-dukora isuzuma ryibyakozwe: Ese inguni ya 32 ° helix irashoboka nta guhinduranya shingiro? Uburebure bwa mm 0,8 mm kuri flange busaba kongera igikonoshwa cya kabiri? Ese Ra 0.4 yasobanuwe irashobora kugerwaho hatabayeho amashanyarazi - bishobora guhindura imyuka ya karbide?
Turasubiza ibyo bibazo dukoresheje ibizamini - ntabwo ari ibitekerezo. Umurongo w'icyitegererezo utanga ibice 3-5 ukoresheje ibikoresho byo gukora, hanyuma ukabishyira mubikorwa byemewe: kwipimisha kwinshi kuri ASTM E8, ubukana bwerekana uburebure bwigice, hamwe numunaniro wo gusiganwa ku magare munsi yimitwaro yikigereranyo. Gusa noneho turekura gahunda yuzuye. Niyo mpamvu igipimo cyacu cyo gusubiramo kiva muri hydraulic valve OEMs kirenga 82% - sibyo kuko duhendutse, ariko kuberako amakipe yabo yubuhanga ahagarika kuzimya umuriro agatangira guhanga udushya.
Gukurikirana ibikoresho ntabwo byinjira mububiko. Nibikoresho bya QR bifatika laser-yometse kuri buri casting, ihujwe nimpanga ya digitale yerekana chimie yashonze, gusukaho ubushyuhe, gukonjesha umurongo, na raporo zose zubugenzuzi. Niba igice cyananiranye muri serivisi yo murwego, twubaka ubuzima bwacyo bwose muminota 90.
Guhitamo Uruganda rwawe rwo gushora Aero ntabwo rujyanye na geografiya-Byerekeranye na nyirubwite
Ikirere ntiguhemba umuvuduko wonyine. Ihemba guhanura. Igipimo gihamye. Gusubiramo ibyuma. Kubazwa ibyuzuye. Uzasangamo inganda zo muri Polonye, Mexico, na Maleziya zitanga serivise "aero ishoramari yo guteramo inganda" - ariko bake ni bo bagenzura ingano yimbuto * mbere yo gusuka, kugenzura microstructure * nyuma ya * HIP, no kwemeza imikorere ikora * mbere yo kohereza.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikorera muri Qingdao-ntabwo ari nkibindi biciro bidahenze, ariko nkumufatanyabikorwa wukuri kubikoresho byingirakamaro. Dufite umwihariko aho abandi babishyira muri rusange: cobalt-nikel alloys, amazu ya hydraulic yumuvuduko mwinshi, imashini yiziritse cyane, hamwe ninteko ya pompe idasanzwe isaba uburinganire bwimiterere na geometrike yo murwego rwa micron. Nta prototypes yihuta. Nta cyemezo gifatwa. Igice cyose cyohereza ibimenyetso - ntabwo ari amasezerano.
Niba umushinga wawe utaha wo mu kirere uteganijwe gushingira ku bipimo bifatika, guhuza ibintu, cyangwa kwizerwa mu mikorere - tangirana no gukorera mu mucyo. Ntabwo ari amagambo yo kwamamaza. Kuberako mubikorwa bihanitse cyane, itandukaniro riri hagati yo gutsinda no gutsindwa ntiripimwa mumadolari. Bipimirwa muri microns, megapascal, no kwihangana kwa miriyoni.
